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Instrumentation and Control engineer

Location:
Riyadh, Saudi Arabia
Posted:
February 29, 2020

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Resume:

Mohammad Hussain Kasim Mob : +966-****-*****

Instrumentation & Control Engineer Mail: adb19f@r.postjobfree.com CAREER OBJECTIVE

To be associated with the Progressive organization and to dedicate myself for a career oriented growth where my technical expertise, experience and interpersonal skills can be sharpened and put to productive practice thereby gaining knowledge and self-development.

Having experience in Engineering, Construction, Pre-Commissioning, Commissioning, Start-up, Maintenance and Shut down activities of Instrumentation System in petrochemical projects as per Standards and Procedures. Developing the Plans for instrumentation systems and scheduling the activities with the Contractors, Subcontractors, Vendors and Clients for the systems. EDUCATIONAL QUALIFICATION

Bachelor of Engineering (B.E) in Instrumentation Technology from Dayananda Sagar College of Engineering Affiliated to Vishweshwaraya Technological University, Belgaum, Karnataka, India (2012). Diploma in Electronics and Communication Engineering from Karnataka Technical Board, Bangalore, Karnataka, India (2009)

COMPUTER SKILLS

MS Office -07/10/13 : Word, Excel, Power point, Access, Outlook

Operating System : Windows XP, Windows 7, Windows Vista, Windows 8/10.

Programming : C, C++, HDL, Intergraph Smart Plant Instrumentation 3D, In Tools

Hardware : Networking, Assembling, OS installation, Troubleshoots

Having exposure to Computer Software with excellent typing skills. PROFESSIONAL EXPERIENCE ( 7 Year 6 month )

JGC CORPORATION, JAZAN-KSA.

NAPHTHA & AROMATIC, JRTF (PKG#12) Instrumentation Field Engineer November 2017 to

December 2019

SADARA CHEMICAL COMPANY, AL JUBAIL-KSA

ISOCYANATES (DNT/TDA/TDI)

Instrumentation Specialist Engineer

(Commissioning & Start Up

Activities)

November 2016 to

November 2017

SADARA CHEMICAL COMPANY, AL JUBAIL-KSA

UTILITY POWER & INFRASTRUCTURE

(TTU/ICF/WWT)

Instrumentation Interface Lead

(Commissioning & Start Up

Activities)

September 2014 to

November 2016.

DAELIM, SADARA, AL JUBAIL-KSA

ISOCYANATES Instrumentation Supervisor

March 2014 to August

2014.

FLUOR ARABIA, TASNEE, AL JUBAIL-KSA

SUPER ABSORBENT POLYMER PROJECT. Instrumentation QA/QC Engineer May 2013 to December

2013.

AQUAFIL POLYMERS CO. LTD. (ONGC-MRPL),

MANGALORE-INDIA.

RAW WATER TREATMENT PROJECT Instrumentation Engineer June 2012 to January

2013

Page 2 of 7

SPECIALIZED SAFETY COURSE & TRAININGS

Waste disposals, Toxic gas handling & Accident Free Environment.

Occupational safety & Health Administration.

Trained for SCBA and RFT certified by Rawabi United

Trained for Phosgene safe handling

Plant related safety and maintain very safe working environment through International standards (ISO-14001)

Breathing Apparatus and Fire Extinguishers

Personal Protective Equipment’s (PPE)

Industrial Training in DCS (Fundamentals and Engineering Maintenance) At Prolific Ltd, Bangalore.

Industrial Training in PLC, SCADA, VFD and Pneumatics & Field Instruments at Prolific Ltd, Bangalore. PROFESSIONAL EXPERIENCE & RESPONSIBILITIES HELD

1. Name of Company : JGC Corporation, JAZAN(KSA)

Project : NAPHTHA & AROMATIC, JRTF (PKG#12)

Position Held : Instrument Field Engineer

Period : November 2017 to July 2019

Responsibilities held & duties performed:

• Monitoring daily Instruments installation and testing activities and verifying that it complies with the project specification.

• Responsible for the monitoring and problem rectification of all Instruments associated with rotary packages in activities like Material Receiving, Calibration, Installation, Motor Solo run & Vibration gap adjustment .

• Assignment of work to supervisors and/or general foreman.

• Purchasing of all type of instruments, instruments fittings & accessories of vendor packages for off-spec site modification to comply with company standard.

• Review of Purchase Requisitions for Project Materials and Services.

• Providing and preparing engineering details and drawing to site procurement to purchase materials & to get approval from managers.

• Control materials through inspection before and after reaching the site and through manufactures test certificates, maintains files and document on supplied products.

• Monitoring and expediting material purchase request with manufacturer, supplier and vendors.

• Coordinating & negotiating with the Skid Vendors & sub-vendors for Off-spec & incorrect material installed on packages and Estimated back charges for the cost of Man-hour including material & tools for the rectification to comply with project requirements.

• Coordinated with vendor to get their confirmation to do site modification in order to comply with Company standards.

• Monitoring Loop checking of all types of transmitters like Pressure, Flow, Level, Temperature and Switches, solenoid valves, indicators, control valves, On/Off Valves, Motor signals etc. related to rotary Packages…

• Checking of the vendor installation is done as per the Drawing & hook up and confirms with the project specification.

• Monitoring Calibration of flow, pressure, level, and temperature measuring instruments, HART communicator usage, and replacement of defective components and accessories in system.

• Familiarize with Honeywell DCS system during loop checking activity.

• Performed site Seat leak test for control valves and ON/OFF valves as per FCI standard. Page 3 of 7

• Troubleshooting of anti-surge & suction throttling control valves associated with compressors during loop check & calibration.

• Redlining the drawings, termination schedules, Instrument Loop Diagram (ILD), Datasheets etc., as per the modifications made on site and issuing field change sheet (FS).

• Actively Involved in PMCC punch clearing & providing required material to subcontractor in order to close the comments.

• Involved in testing of vibration sensors and vibration monitoring system with the vendor after the final alignment of the Compressor, Blowers, Pumps and motors.

• Coordinating with QC inspectors and proving requested documents for all kind of inspection like receiving, calibration, termination, installation etc & ensuring that all Instrumentation construction program have been inspected and approved.

• Issuing material exception report for damaged, off-spec, over range, short and Damage report of materials.

• Responsible for evaluating all Non-Conformities reported within the group, ensuring their correct specification and the effectiveness of corrective and preventive action implemented.

• Familiar with Saudi Aramco standards like SAES, SATIP, SAIC, and codes & standards like NEC, IEC, IEEE, PIP, NEMA and API.

• Coordinates, provide inputs and interfaces with other disciplines, operations & other services during engineering development, construction, pre commissioning. 2. Name of Company : SADARA CHEMICAL COMPANY, AL JUBAIL(KSA) Project : ISOCYANATES (DNT/TDA/TDI)

Position Held : Instrument Specialist Engineer

Period : November 2016 to November 2017.

Responsibilities held & duties performed:

Involved in commissioning and Start-up of Isocyanates Units in SADARA (DNT, TDA, and TDI).

Troubleshooting done on Live Instruments in process line and equipment’s like Chillers by Carrier, Air Compressors, MRU Compressors, Air Dryers, Conveyers, A.C System, Motors, Skids and Exchangers etc.

Discuss and resolve the problems associated with measurement variables in the datasheets with the process people.

Responsible for troubleshooting the problems occurred in instruments during commissioning and Start-up.

Coordinate with the Operations and other concerned department in having a Management of Change (MOC) prior to the any change in parameters of transmitters, installation etc. jobs on site during commissioning and start-up.

Downloaded and configured the Foundation Fieldbus Instrument in ABB 800XA version 5.1. system

Calibration of flow, pressure, level, and temperature measuring instruments using test bench and HART communicator and replacement of defective components and accessories in system.

Troubleshooting and fault diagnostics for control card, input card, output card, open loop, closed loop and entire network.

Worked on Transmitters troubleshooting using interface software’s like Pact ware, Field care, field view.

Worked on Pressure and DP Transmitters of Rosemount, Siemens, Honeywell and E+H

Handled different types of level transmitters/Switches like Ultrasonic, radar, Capacitance, DP, Float, Vibration, Ohmart Vega Nuclear Level transmitter, level switches, magnetostructive level transmitters.

Troubleshooting on Control valves of Albert Richter, Metso, Samson, Flowserve and Fisher with digital positioners on all protocols.

Page 4 of 7

Worked on temperature transmitters like Thermocouples (J, K Type) and RTD’S of Emerson, ABB, Ametek, Honeywell, MINCO, Thermo Engineering, Yamatake.

Worked on Rotameters of Krohne, Brooks Instrument, Rosemount and E+H

Troubleshooting and Repaired on ON/OFF Valves of Albert Richter, Flowserve and actuators of Bettis, El- O-Matic etc.

Troubleshooting and Replacing of Magnetrol Magnetostrictive Level Transmitter.

Troubleshooting and Replacing a Wilcoxon 793E Accelerometer/Velometer

Repairing/troubleshooting or replacing a Proximity Switch (Position Indication / Speed Pickup).

Handling miscellaneous types of Instruments, test equipment’s and calibrators.

Well-known with the Plant Running, Predictive, Preventive, Breakdown and Corrective Maintenance 3. Name of Company : SADARA CHEMICAL COMPANY, AL JUBAIL(KSA) Project : UTILITY POWER&INFRASTRUCTURE (TTU/ICF/WWT) Position Held : Instrument Interface Lead

Period : September 2014 to November 2016.

Responsibilities held & duties performed:

Involved in Pre-Commissioning, commissioning MC walk down and NOC walk down and identified punches and NCR.

Witnessed, Supervised and performed Loop checking of all types of transmitters like Pressure, Flow, Level, Temperature and Switches, solenoid valves, indicators.

Worked for the Inspection of Binders as per system after completion field Mechanical completion.

Performed SIS Validation and proof tests of SIS loops.

Worked on Instrument loop checking and Commissioning and start-up activities.

Agree punch-list items with contractor and ensure all pending items are cleared by the EPC Contractor.

Preparations of pre-commissioning, commissioning and start up execution plan, development of planning and scheduling of pre-commissioning and commissioning plan for entire project and integration with operations planning for commissioning and start-up.

Review loop checking procedure, flow chart and responsibility matrix.

Worked on DCS ABB system 800XA foundation fieldbus, SIS & BPCS Instruments.

Witnessing of Electrical motor loop checking and functionality checking through DCS.

Involved in functional checking of switch gears, Motors, Transformers, fire alarm panel, control systems.

Worked on Spare Parts gap analysis using SPIR and reserved spare for Commissioning and maintenance.

Worked on flow TX of different kind such as Coriolis, Vortex, DP, and variable mass flow, Magnetic, Flow Switches on different manufacturer like Emerson, E&H, FCI, Brooks, Krohne M10, and GE

Worked on Gas detectors of Drager, Polytron and Durag flame detectors.

Worked on level transmitters of different principles such as Radar, DP, Tuning fork of different manufacturer like E&H, Vega, and Rosemount, Magnetrol.

Worked on vibration probes Bentley Nevada 3300 and 3500 checked characteristics, adjust gap voltage of all types Axial, Radial, Key Phasor.

Redlining the drawings, termination schedules, Instrument Loop Diagram (ILD), Datasheets etc., as per the modifications made on site, while witnessing loop in field. Page 5 of 7

Involved in testing of vibration sensors and vibration monitoring system with the vendor after the final alignment of the pumps and motors.

Inspect and Checking of pre-commissioning Dossier for Ready for Commissioning (RFC) Certificate such as marked-up drawings, check sheet, test sheet completion, data sheet completion, data sheet, as –built drawing, vendor documents.

Responsible for evaluating all Non-Conformities reported within the group, ensuring their correct specification and the effectiveness of corrective and preventive action implemented.

Involve in Pre Start-up Safety Review (PSSR) walk down and identify the Punch items. 4. Name of Company : DAELIM (SADARA), AL JUBAIL(KSA) Project : ISOCYANATES

Position Held : Instrumentation Supervisor

Period : March 2014 to August 2014.

Responsibilities held & duties performed:

Preparation of work methods and activities.

Selection of test equipment to be used for calibration, loop checking and instrument testing.

Anticipation and assessment of manpower requirements.

Workmanship, safety and loss prevention of the workers.

Assurance and conformance with drawings and specifications maintenance of required quality of construction.

Responsible in all calibration of instruments.

Engage in installation of instruments, impulse line tubing, conduits, perforated trays, cable trays and cable pulling.

Involved in supervising cable trenching, Cable pulling, glanding and termination works.

Installation of cable conduit and cable tray as per cable tray installation drawings and supervising the process.

Performing and monitoring motor solo run test, insulation test.

Redlining the drawings, termination schedules, Instrument Loop Diagram (ILD), Datasheets etc., as per the modifications made on site.

Successfully worked with other Engineering functions on a project to ensure interdisciplinary alignment and Coherence.

Shall coordinate with Quality control inspectors for ensuring that all Electrical/Instrumentation construction program have been inspected and approved.

5. Name of Company : FLUOR ARABIA, TASNEE, AL JUBAIL(KSA) Project : SUPER ABSORBENT POLYMER PROJECT

Position Held : Instrumentation QA/QC Engineer

Period : May 2013 to December 2013.

Responsibilities held & duties performed:

Carryout planned Inspection, Surveillance Inspection and various Quality test record as a proof of inspection and witnessing entire inspection.

Check for any damage or discrepancies and report through an Over range, short and Damage report (OS&D). Page 6 of 7

Monitoring daily Instrument installation, Calibration, testing activities and verifying that it complies with the project specification.

Responsible to verify the installation of the instruments by performing inspections as per the Inspection and Test Plan (ITP) and record the findings on the Quality Record (QR).

Witness the leak/pressure test for the tubing of all kind of instruments, service testing of valve airline tubing.

& calibration inspections for the instruments/valves and ensure the method applied for it is according the project standards.

Responsible for the inspection of installation of Instruments, Conduits and fittings (above and below ground), Cable trays/ladder racks and Cables, Junction Boxes, Control Panels, Consoles, wiring termination, impulse tubing as per the project specification.

Inspection the process tubing and check that the tubing is done as per the hook up diagram and confirms to the project specification.

Witness for Cable IR Test and Heat Tracing System Installation and Testing.

Wiring termination and continuity check.

Tracking and recording of ‘Request for Inspections’ (RFI’s) and work progress on site.

Review documents for Loop Checking, Wiring termination and continuity check.

Checking of Contract documents for compliance with Company requirements.

Develop punch item database by systems, checking for completion and close-out of punch items accordingly with client and company agreed standards,

Performed Inspections, Testing and proper documentation to ensure correct and proper installation of instrumentation systems which includes wiring termination, meggering.

Inspecting the process tubing and check that the tubing is done as per the hook up diagram and confirms to the project specification.

Attend quality and progress meetings with contractors to resolve construction / quality issues. Co-ordination with commissioning and construction personnel for mechanical completion and work priority.

Responsible for the over-all implementation of Quality Control related instrumentation works accordance with project specifications and Engineering Standards.

Monitor issue, punch-out meeting and closeout of corrective and preventive actions. 6. Name of Company : AQUAFIL POLYMERS CO. LTD. (ONGC-MRPL) India. Project : RAW WATER TREATMENT PROJECT

Position Held : Instrumentation Engineer

Period : June 2012 to January 2013

Responsibilities held & duties performed:

Fully involved in construction activity at various extensions/ modifications like up-gradation of ESD valves, Involved in scheduling, close monitoring of the work and updating of progress closely with client

Preparing periodic reports on work progress, material consumption & requirements, safety issues & requirements for review by the Electrical & Instrument Construction Manager, Client Lead Engineer Instrumentation.

Supervise the site activities such as Instrument Installation, Panel Installation, cable tray work, conduit installation, and cable pulling and glanding termination.

Review engineering drawings in accordance with general specifications and relevant standards & codes.

Calibration of instruments as per field process parameters using HART communicator

Working experience in punch clearance for loop punches. Page 7 of 7

Involved in meetings for Technical Discussion with vendors for specification & clarification for materials and devices.

Involved in pre-commissioning activities such as continuity tests, meggering, Loop test, signal simulation test, Functional test etc

TEST EQUIPMENT HANDLED

Druck pressure calibrator (DPI-605/610/615)

HART Communicator (Emerson 375,475)

Fluke (715) Multi metres

GE Transport PT878 portable Ultrasonic flow transmitter.

Yokogawa Decade Resistance Box (Variable Resistance Source)

Temperature bath, R.T.D simulator and Temperature Calibrator (Ametek CTC-650A)

GE Bentley Nevada TK3 Proximity Probe Calibrator

Loop calibrator I/ V,Temperature, Frequency,T/C & R.T.D (Fluke 705,744 calibrator)

Analog and Digital IC Testers

Handled miscellaneous types of test equipment’s and calibrators PERSONAL INFORMATION:

Nationality : India

Mobile Number : (+966) 056-***-****

Email ID : adb19f@r.postjobfree.com

Present address : Al Jubail, Saudi Arabia

Iqama : Transferable Saudi Arabia Iqama

Driving Licence : Valid Saudi Arabia Licence

Languages known : English, Hindi, Kannada, Malayalam, Tamil. I hereby declare that the particulars given above are true to the best of my knowledge Mohammad Hussain Kasim



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