RESUME

MANOJKUMAR.M

****,**** **** ****

Vasantham colony,

Anna nagger,

chennai-40 E-mail : ac9qcf@r.postjobfree.com

Mobile : +91-959*******,

OBJECTIVE:

To be associated with a firm, this provides career development opportunities and contributes in its progress through my knowledge and skill. CORE COMPETENCIES

Automation Project

PLC and HMI Programer

Scada developer

Electrical Machine

Maintenance

Process Improvement

Erection & Commissioning

Electrical machines

Improve the yield and Reduce

scrap

Control Panel wiring &design

POM

Team lead

Spare parts Management

5S+1

PROFILE SUMMARY

Worked with Mitsubishi MC WORK SCADA Developed ETP

,STP,RO,UF Cumi plant.

In-depth knowledge of PLC and HMI,SCADA programming, Communication with RS232,RS485,RS422,MODBUS-

(RTU,ACSII,TCP &IP).

Proficiency in managing Electrical Machine maintenance for reducing breakdown / downtime and enhancing operational effectiveness of equipment

Project planning and saddleing

Efficient organizer, motivator, team player and a decisive communicator with the ability to motivate teams to excel and win

Installation of all Backend machines like Auto Soldering, Auto glue & Auto Packing machines

Implementation of Automation process for Manpower Reduction.

WORK EXPERIENCE

Sep-2010 to Apr-2013 FOXCONN INDIA PVT LTD.,Chennai as Assistant Engineer Role and Resposibility:

Managing standardized and systematic maintenance approach using TPM concepts with various preventive / predictive maintenance schedules for the highly automated Injuction Moulding Machine, yushine and wittman Robot,Hatrunner,MTC.

Installing and maintaining solid state equipments and electrical control systems.

Executing troubleshooting and fault finding of equipment & systems to reduce scrap and defect levels by process improvements

Working on spares management activities pertaining to critical spares identification, indigenization of spares and spares inventory reduction by improving the life of components

Suggesting various techniques for the improvement of key maintenance parameters like maintenance cost, preparing schedules and ensuring compliance.

Performing various activities pertaining to root cause analysis, operations, installation, maintenance, defect rectification and safety checks on various equipment .

Optimizing drive insallation & amp ; Parameter setting like PID, VFD (Delta,Fuji,Mitsubishi) Improvement:

A) Auto De-Cut Machine

B) Bulk Tray Loading machine

C) Auto feeder

D) Rotary Heating Machine

Apr-2015 to Sep-2017 INTECH SYSTEM CHENNAI,as Automation Engineer Role and Responsibility:

Prepare cost effective viable automation technical proposal based on. client /tender requirement for heavy industries & process industries .

PLC,HMI, SCADA Programing

Prepare bottom-up costing for proposed.

Service and support in customer

WORK EXPOSURE IN:

Programmable Logic Controllers (PLC)

OMRON (C, CP1, CS, CJ), Mitsubishi (Fx Series), Delta (Dvp Series). Human Machine Interface (HMI)

OMRON (NP, NT, NB & NS series), Mitsubishi (GOT 1000 Series, GS Series), Delta (TP, DOP A & B series), Weintek (mtv & MT Series) .

Supervisory Control and Data Acquisition (SCADA)

Mitsubishi – MC work,MX OPC configure

Servo Drive

Delta (ASD-A, B & A2 Servo), Mitsubishi (MR-JE)

Variable Frequency Drive

Delta (C, E, F, G & M series), OMRON (3G3MX2 & 3G3RV series). PROGRAMMING SKILLS

Stepper and Servo, Modbus (RTU, ASCII & TCP/IP), Ethernet TCP/IP, Ethernet Socket Communication, Data logging (USB, PC) and Recipe, Remote Digital and Analog input/output interface, Interface with VFD & PLC using Modbus communication or digital I/O .

PROJECTS:

Waste water treatment process (ETP,STP,RO,UF) with SCADA for CUMI India. Tools

PLC – Mitsubishi (L -series)

Scada – MC work

Server – MX OPC,SQL

Communication - Direct Ethernet IP (PLC and SCADA) I/O - Digital and analog

In this Project we are using Mitsubishi (L02SCPU) controller. Water flow Monitoring and Controlling using SCADA system, Data log and Trent Graph in pressure value .Auto Manual Operation Control using scada system.

Sep-2017 to Till Date Flextronics Tech India pvt ltd Chennai, as Automation and Equpment Engineer (Team lead)

Role and Responsibility:

Managing all Backend Process with the core team to standardize and Implement systematic maintenance approach for the highly automated Machines.

PLC programing,trouble shooting, control panel wiring & design .

Maintaining the machines in order to achieve the maximum uptime.

Implementing Maintenance systems in order to ensure effective maintenance activities.

Installing and maintaining the Automation Machines like Auto Soldering & Gluing Machines, USW Welding machines, UV Printing & IR Printing Machines & Auto Packing Machines.

Chip Level Servicing of Failed Electronic Components.

Localizing spares to reduce S & S consumption.

Maintaining machines by doing effective Preventive Maintenance in order to reduce the machine breakdown time.

Working on Defects to get the high yield output.

Asset Management.

Improvements:

Auto pack machine MGS HMI convert to Weinview HMI with Out MGS hmi back up.

Successfully implemented the Auto Barcode Scanning process which scans multiple barcode automatically without manpower.

Manul loading convert to Auto loading using pneumatic Robo.

Auto pack machine safety inter lock program.

Tin Feed and Tin Empty detection alarm using Relay logic circuit . EDUCATIONAL QUALIFICATIONS

M.E(Electrical Drives and Embedded Control) with 71% from R.V.S College of Engineering and Technology,Coimbatore affiliated to Anna University in 2015

B.E (Electrical and Electronics engineering) with 64% from M.P.Nachimuthu M.Jaganathan Engineering College, Erode affiliated to Anna University in 2010.

HSC completed with 56% from Thiruppathi Arulneri Higher Secondary School, kallimandayam in 2006.

SSLC completed with 73.56% from J.R.C High School, kothaym in 2004. PERSONAL DETAILS:

Father’s Name : C.Mailsamy.

Date of Birth : 07.07.1989

Nationality : Indian

Sex : Male

Languages Known : English, Tamil (speak, read and write) Hobbies : Playing and reading.

DECLARATION:

Hereby declare that the above particulars are true and correct to the best of my knowledge and belief.

Place: Yours faithfully,

Date:

(MANOJKUMAR.M)

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