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Instrumentation & Electrical Professional

Location:
New Delhi, Delhi, India
Salary:
10000 USD
Posted:
November 26, 2018

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Resume:

AMITABH AGARWAL

Contact No.: 095******** ~ E-Mail: ac7snq@r.postjobfree.com/ ac7snq@r.postjobfree.com Instrumentation & Electrical Professional

PROFILE SUMMARY

I am a goal-oriented Project Management professional with core strengths in Project Execution, Installation & Commissioning, Planning & Scheduling, Operations & Maintenance, Process Management, Resource Planning and Continuous Improvement. Currently spearheading as Business Head with ATS Engineering Company Pvt. Ltd., Gurgaon, I am formulating project execution plans with ultimate goal to ensure delivery of projects within defined time, cost and quality parameters. I am handling effective plant operations encompassing preventive and corrective maintenance, shift scheduling, quality management, plant procurement and safety compliance. Well versed in developing standards for instrumentation department, I have provided valuable inputs for process improvement and added an extra edge to operational efficiency. Setting up targets for the next quarter based on existing and pipeline projects, I have gained proficiency in handling projects from inception to completion & overseeing all the manpower & material resources. Having successfully operated under critical time constraints, I always use a methodical approach and focus on deploying technology to build successful solutions. Equipped with an aptitude of continuous research for new alternatives, I have been reviewing processes, effectuating cost control measures, and building a culture of continuous improvement while identifying gaps, performing root-cause analysis and taking corrective actions. This constant effort for successful implementation of effective strategies has resulted in providing highest standards of customer satisfaction. Recognized as an effective planner, I have streamlined processes at JK Cement and Fujairah Cement in many projects for the Plant up gradation, capacity enhancement and energy conservation. The ultimate goal is to ensure smooth operations while tracking flaws and drawing inputs to realign strategies for suave running of business. SKILLS

Project Management Plant Operations Installation & Commissioning Operations & Maintenance Resource Management Team Management Quality Assurance Techno-commercial Operations Safety Operations Technology Integration Cross- functional Coordination Analytical Skills Fault Analysis Strategic Planning Versatile Leadership WORK EXPERIENCE

Since Mar’11 with ATS Engineering Company Pvt Ltd., Gurgaon Head (Electrical & Instrumentation)

Jul’09 to Feb’11 with Devi Construction, Chennai

GM (E & I)

Apr’08 to Jul’09 with ETA STAR International, UAE

In-charge (Instrumentation)

Key Result Areas:

• Monitoring project baselines while monitoring and controlling projects with respect to cost, resource deployment, time over- runs and quality compliance to ensure its satisfactory execution

• Developing standards for instrumentation department for the various parameters

• Monitoring operations & maintenance procedures to increase the efficiency and ensuring adherence to quality standards through in-process checks

• Setting up targets for the next quarter based on existing and pipeline projects

• Planning & effectuating preventive & corrective maintenance schedule for enhancing equipment reliability and minimizing the system/ equipment down time

• Managing simulation and loop checking of various instruments as per company standards/ specifications

• Coordinating with client and plant procurement for smooth supply of material

• Ensuring compliance with environmental and safety regulations and adherence to quality standards

• Liaising with vendors for procurement of spares, machines and equipments Highlights:

• Streamlined processes at JK Cement & Fujairah Cement in many projects for Plant up gradation/ Capacity Enhancement & Energy Conservation

• Carried out JK cement Instrumentation from Traditional desk system to DCS system to execute projects on time and within budgets

• Fujairah Cement Plant upgrading & capacity Enhancement

• Attained appreciation from:

o Polysius Germany for implementing There Poldos (Coal firing & storage & Polytrack(Clinker Cooler), Polycom(Roller Press) system in Fujairah Cement industries

o JK cement for implementing The Kiln1 & Kiln2 Plant from Conventional desk control system to PC based Plc system o Project Management for Andhra cement as consultant for capacity enhancement to 6000TPD . PREVIOUS WORK EXPERIENCE

Jun’2000 to March’2008 with Fujairah Cement Industries, United Arab Emirate

(Head of Department - Process Control Instrumentation) Aug’93 to May’00 with JK Cement, Nimbahera (Rajasthan) Last designated as Engineer (Instrumentation)

Growth Path: Joined as Management Trainee and rose to the position of Junior Engineer (Instrumentation) in Aug’94 TRAINING

• In L& T for PLC Programming, MMI Software and Weight Feeder IT SKILLS

• Well versed with MS Office, AutoCAD, MS Project, Primavera, etc. ACADEMIC DETAILS

2008 BE in Electronics & Telecommunications from IMTS, Noida, Autonomous Institute 1993 Diploma in Engineering (Industrial electronics) from Board of Technical Examination, Bombay PERSONAL DETAILS

Date of Birth: 2nd July, 1971

Contact Address: 117, Hewo Apartment, Plot No.-42, Sector-56, Gurgaon(HR)-122001 Languages Known: English and Hindi

Location Preference: Overseas

Passport details: G3656409

Skype ID: agaami25

Notice period: 30 days

REFER TO ANNEXURE FOR PROJECTS EXECUTED

ANNEXURE

PROJECTS EXECUTED

At ATS Engineering Company Pvt. Ltd., Gurgaon

• Fujairah Cement 2.5 Million Ton Cement Plant Mechanical, Electrical & Instrumentation Fabrication, Erection & Commissioning

• Wonder Cement with LNT Mechanical Fabrication & Erection Work of Around 5000 Ton

• Ghorahi Cement 0.7 Million Ton Greenfield Integrated Cement Plant Total Electrical & Instrumentation, Installation & commissioning

• 132 KV Transmission Line of 41 Km in Andhra Pradesh

• 11/33 KV Transmission Line of Around 200 Km Including Transformers Erection

• lafarge Cement with LNT Jamshedpur Electrical and Instrumentation Installation Work

• Fire Fighting Pipeline Installation Job for DLF around 100000 Inch Meter of 23 Floor Building At Devi Construction, Chennai

• Monitored Project Management and Electrical & Instrumentation Engineering for their Projects at Andhra Cement, Vedanta industries, G.S. Cementos (Mozambique) and many other project those were in pipe line. At ETA STAR International, UAE

• Carried out complete Project Planning, Scheduling & Construction, Erection & Commissioning of 1.4mt Green Field Cement Plant Project at Angola.

At Fujairah Cement Industries, United Arab Emirate

• Cement Plant Project & Maintenance, Installation, Testing & Commissioning Activities of the Electrical/ Instrumentation System for the 1.5 MTPA Capacity Integrated Cement Plant and 15 MW Power Plant.

• Making technical specification of equipment as per project requirement. π Floating enquiry to the supplier.

π Planning & monitoring project activities.

π Technical discussion with supplier.

π Motivating supplier to deliver quality product within stipulated time period. π Technical support to client in case needed for engineering. π Monitoring vendor operation to ensure supply of quality products. π Make a comparison chart for price negotiation.

π Follow up of drawing & comments marked by us.

π Inspection after completion.

At JK Cement Works, Nimbahera (Rajasthan)

• Integrated Cement Plant Project of 2500 TPD at Mangrol Rajasthan & successfully did the total in-house engineering for the Instrumentation/ PLC/ DCS

• Detail Engineering for project execution.

π Preparation of project report, layout, Estimation & costing. π Material & Manpower requirement planning.

π Equipment selection & Procurement.

π Co-ordination activities with Vendors, contactors and various departments to meet out the project target. π Monitoring of Project activities, Scheduling and controlling. π Member of Taskforce meeting.

π Store Inventory.

π I.M.S. documentation.

π History of each & every Instruments.

π Annual Report of Plant stoppages.

π Discussion of plant stoppages on daily basis.

π Any new project or modification

Additional Information

SKILL SUMMARY:

* Basic Design & Engineering

* Freezing of Technical specifications

* Technical and Commercial comparison of offers.

* Review of P & I, Process flow charts etc.

* Scope finalization

* Co-ordination with consultants.

* Documentation and Data Control.

* Procurement and Follow up

* HMI/ SCADA: Taylor,IC2000, RS-view32,RS-view,ABB

* Strong knowledge of PLC/ SCADA/ DCS/ HMI & Programming Software's.

* In-depth technical know-how of industrial networks.

* Strong field instrumentation background.

* Team building skills.

* Effective communication skills.

* Budget planning.

* Maintenance planning and resource allocation (man-material).

* Spares Management.

* Cost control.

* Effective utilization of resources to meet business targets

* Maintenance of Allen-Bradley, Siemens, Schneider (Modicon), ABB DCS system.

* installation of Instrumentation Laboratory with basic facilities for testing and calibration of various instrumentation Equipments

* Installation, commissioning, calibration and maintenance of all Instrumentation Equipments which includes PH meters, Gas analyzers, pressure, flow, temperature and special instruments.

* Conducted training and orientation sessions on maintenance of instrumentation equipments and Automation concepts in various departments.

* Initiated and carried out in-house logic modifications of Modicon (Schneider), Allen-Bradley, Siemens PLC systems.

* Preparation of technical specifications, attending tender committee meetings, bid finalization, project execution plans after thorough discussion with top management, inter department heads, major contractors and major machine suppliers. Project evaluation in terms of outlays and profits.

* Overseen all phases of project execution, approve engineering/design changes, troubleshoot and resolve complex technical problems, consistently meeting project deadlines and highest possible quality standards.

* detailed engineering, design and equipment sizing, electrical and instrument erection schemes and installation drawings, data sheets, specifications, layouts, loop drawings & logic diagrams

* Dealing with consultant, suppliers and contractors, engineering, planning, selection, ordering and inspection of all E & I related equipments .

* Control System panels testing and FAT.

* Coordinating with the technical consultants for the preparation of technical specifications, scope and deliverables. Preparing estimates on requirements generated during detailed engineering of the project.

* Budget preparation and technical discussion with suppliers.

* installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities; planning & effectuating maintenance plans for machines and equipment.

* framing on-site and off-site Emergency Management Plans and conduct safety drills periodically to familiarize the personnel with Emergency Management Plans.

* Reduce the consumable cost of maintenance by emphasis on preventive/ scheduled maintenance.

* Mentor the team in ensuring compliance to all Safety norms to minimize/achieve ZERO accidents through appropriate fire protection system & safety equipments.

* Coordinate project activities including works scheduling, monitoring progress of work to ensure timely completion without any cost and time overrun.

* Installation and commission work is completed in fully automation products

* Maintenance, Troubleshooting and calibration of all Weighing Load Cell, SCHENCK & Power Build Belt Weigh Feeder, SCHENCK weigh Feeder, Solids Flow Meter-Feeder and bin load cells.

* Maintenance and troubleshooting of different ratings VFD's, PLC IO panel's, MJB Panels, MCC Feeders, HT and LT Motor.

* Cable laying and termination of PLC Panel to JB's, PLC panel to Marshalling. Assigning of new I/O's and interlocks modification, maintaining the updated backup's in servers, workstations.

*Maintenance and troubleshooting of Roto packer different makes like ELE and Con Weigh System Pvt Ltd.

* Commission and Erection Experience plant automation controlling device of PLC/SCADA, and find out ground fault, modules replacement, and related trouble shutting and taken regular backup. (Schneider, Allen Bradley, ABB.)

* Maintenance, calibration and trouble shooting of all field instrument like Yokogawa, Rosemount, ABB and Siemens of Sound Sensor, pressure, Draft, temperature transmitter, ultrasonic level sensors, level switch, E&H Thermocouple, Siemens PLC panels & ABB DCS panels, Metal Detectors and magnetic separator, Vibration sensors, position sensors, Radiation pyrometer, Pneumatic on/off valves, actuators and position control valves.

* Maintenance and Troubleshooting of different type of Actuators, Position Valves, Pneumatic On/Off Valves, Sequential Timer Panels, Cylinders and Scanners.

* Troubleshooting of different type of instruments like single loop controllers, Electronic boards, relays, PLC Cards, problem rectification and analyses permanently problem ratification.

* Design and Commissioning of CCTV and fire alarm control panels, Stator’s Laying and LHD Cable Rooting and Laying.

* Maintenance Experience of Field Instruments like solenoid valves, pressure, flow, level transmitters and control valves.

* Working in field experience of RTDs, Thermocouples, Proximity switches, level pressure switches and calibration of I/P, R/I, V/I converters using with calibrator.

* Have a good Knowledge of Motor control centre.

* AUTO CAD Drawing modification in P&I's, Cable Routing, Electrical and instrumentation drawings.

*To incorporate various Quality Control activities in designing, testing and servicing areas for the accreditation of ISO 9000.

* AC & DC Variable speed drives, Slip Power Recovery Systems (Siemens, L&T, etc.)

* In Motion Wagon Weight bridge

*Un interruptible power supplies (Siemens, DB Power, APC)

* X-Ray Analyzer System

* Kiln Shell Scanner

* Electrostatic Precipitators



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