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Engineer Engineering

Herrin, IL
September 11, 2018

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Mounica is an aspiring candidate holding Bachelor’s Degree in Mechanical Engineering, Master of Engineering in Industrial Engineering and Master of Science in Industrial engineering having extensive knowledge of FMEAs, GMP, LEAN Concepts and hands on experience with CNC machines, AutoCAD, SOLIDWORKS, MS-OFFICE etc.


International Journal on “TEACHING-LEARNING BASED OPTIMIZATION APPROACH IN PRODUCT-MIX IN A DAIRY INDUSTRY”, International Journal on Recent technologies in Mechanical and Electrical Engineering (IJRMEE)


Southern Illinois University Edwardsville (SIUE), Edwardsville, IL May 2018

Master of Science - Industrial Engineering

Andhra University, Visakhapatnam, India May 2015

Master of Engineering - Industrial Engineering

Bachelor of Engineering - Mechanical Engineering


EMPIRE COMFORT SYSTEMS, Belleville, Illinois June 2018- Present

Manufacturing Engineer Intern

Work with CNC programmers and machining personnel to understand needs, capitalize on opportunities, and coordinate for required tool orders

Obtain quotes and prepares cost-justifications to purchase new tools

Improve work flow by studying process flowcharts; recommending modifications in work flow, work stations, and product; developing new procedures; recommending equipment modifications and purchases

Designing new racking system in AUTOCAD to hold steel Kanban Quantity

Making scrap reports on unused or obsolete Steel in the plant

Communicating with purchasing and production in ordering steel and ensure that overall ordering of purchased parts will be in a timely manner and will meet scheduling

Line balancing the production assembly line through Kaizen Event

Update Bill of Materials for parts completed MCS, routed and scheduled through all phases of production


Teaching Assistant

Guiding students in Engineering Economics laboratory activities and problem solving techniques

Assist faculty research projects and literature searches

Facilitated a discussion section or tutorial and held weekly office hours meeting individual student to help with homework and questions

EMPIRE COMFORT SYSTEMS, Belleville, Illinois May 2017 – Nov 2017

Manufacturing Engineer Intern

Assisted with planning for equipment layouts, workflow, and safety precautions in a production facility

Worked on stainless steel machines and record maintenance issues occurred for preventive actions

Performed and recorded Process Verification and Validation activities, including FMEAs

Developed, track and report metrics to measure plant and equipment capacity output, and identify equipment and process flow bottlenecks

Worked on bills of materials(BOM), routings and production control issues

Completed Value Stream Maps to locate areas for focused improvement efforts

Populated Daily Man Report and provide updates on assigned part numbers

Used and implemented LEAN concepts for projects and sustaining work

Reviewed department layouts to reduce cycle time and maximize the use of available space and used AutoCAD to update floor design

Creation of FMEAs. Worked with Quality Person to remediate the change control quality system.

Worked with design manufacturers and programmed to CNC machines

Investigated and helped in resolving production problems using root cause analysis techniques

Implementing Process Improvements to reduce cost and efficiency within the process

Implemented 5S program for few work stations, reducing changeover time by an average of 10% throughout production floor

Facilitates continuous improvements for Team-identified and plant-wide projects, including development and implementation of improved work instructions, WIP control, point-of-use and JIT supply

Skills Used: AUTOCAD, SOLIDWORKS, CNC PROGRAMMING, FMEA, LEAN, 5S, GMP, Value Stream Mapping, Quality Control and Statistics, TQM, KAIZEN, Root Cause and Corrective Action (RCCA) Process, Process Mappings, MRP/ERP Systems, Theory of Constraints, Control Charts, Statistical Process Control (SPC), MS – OFFICE, EXCEL, PPT, ACCESS, OUTLOOK, MINITAB

ADDISION INDUSTRIES, Hyderabad, India July 2015 - July 2016

Production Engineer

Create Assembly Instruction and Work Instruction to aid Production

Advanced knowledge of tools and their proper uses

Ability to understand the importance of tolerances in manufactured parts and assembly

Monitored and evaluated productivity, maintained material shortage reports in assembly lines

Coordinated and monitored the rework process to maintain excellence in functionality of all production units

Kept accurate records of inventory and data related to specified projects

Skills Used: AUTOCAD, CATIA, Pro Engineer/Creo,

SYNERGIES CASTINGS, Visakhapatnam, India May 2014 - June 2015

Mechanical Engineer


Practically implemented designed robotic model into the Industry using design skills of AUTOCAD

Exposed to knowledge about a product from Casting, Manufacturing, turning operations to finishing operations

Researched automation of loading a product to CNC machine

Monitored machine, robotics functions and operational efficiencies assuring cycle time and scrap are achieved

Diagnose operating and machinery problems and make adjustments and corrections as necessary

Skills Used: Autodesk Inventor and AutoCAD, UNIGRAPHICS NX, MINITAB, MATLAB, Pro Engineer/Creo,

VIZAG STEEL PLANT, Visakhapatnam, India Dec 2012 - Dec 2013

Mechanical Engineering Intern

Trained at department of Blast Furnace

Gained complete awareness on making steel from raw material

Practical experience of huge scale furnaces and various components assembled in it

Analyze the manufacturing methods, production processes and also the production schedule involved in delivering project

Applying Lean principles like Kaizen and Muda to eliminate the waste and Increase efficiency

Coordinating with the development department and production team

Direct, through intermediate personnel, workers engaged in inspection and testing activities to ensure continuous control over materials, facilities, equipment and products


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