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Engineer Quality Assurance

Location:
Udaipur, RJ, 313001, India
Salary:
6.8 lac per annum INR
Posted:
June 03, 2017

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Resume:

CURRICULUM VITAE

Sharanabasappa.A.K

(Senior Electrical Engineer Quality Assurance with more than 7 years of experience in-Wind energy sector)

Mobile: - +91-800*******.Email:ac0m8u@r.postjobfree.com OBJECTIVE:

Desire to be a part of vibrant and leading organization and create footprints as a Quality assurance Engineer, to assist the organizations in all aspects by utilizing all my skills, knowledge, abilities and experience with a balance of hands-on, management and leadership responsibilities. PROFILE SUMMARY:

Three years of experience in in-Process quality assurance of wind turbine Generator.

• Performing Stage Testing on of stator and rotor: Winding resistance, IR test, HV test, Surge test, Capacitance measurement.

• In-process quality checks for VPI process for stator and rotor.

• Quality check for backing and powder coating operation.

• Performing MIBK and cross cut test on powder spray coated job.

• Quality measurements of coating thickness after spray coating.

• Internal Customer complaints. (Maintained Rejection less than 1%)

• Corrective action & preventive action against the all process defects.

• To achieve CP Cpk more than 1.5, for air gap & stator diameter

• Keeping continuous check on critical processes for rejection control.

• Implement quality at source (QAS) by improving process & systems of generator.

• Dimension Checks –stator ID,core height, number of slots.

• Dimension checks -Rotor ID,pole stack height, width of pole shoe used for rotor.

• Involving in quality improvement projects.

• Monitoring and maintaining the calibration of testing and plant equipments on timely basis.

For about two years of experience as a Supplier Quality Assurance in Electrical industry: as a solution oriented and seasoned professional with proven expertise in Planning & Execution of Process audits for new and exhausting suppliers.

• Hands-on experience in Performing Testing's of Ac and Dc motors for wind turbine: Resistance, IR Test, HV Test, No load Test- RPM, Current & Power, Load test, Rated voltage test, Pull out torque, Over load test, test, Partial load test, Compound mode test,Temperature raise test.

• Performing Testing's on Transformers for wind turbine as per IS2026 part1 and part3:IR test, Voltage ratio test, Winding resistance measurement, No-load loss and current,Measurment of short circuit impedance, Load losses, Separate source voltage with stand test, Induces over voltage test, Oil BDV,Double voltage double frequency test, Magnetic balance test,Temprature raise test.

• Inspection of coated lamination CRGO M400 and M1300 sheet used for generator core: Watt loss per kg, Sheet dimension measurement, Burr level.

• Inspection Generator Pole Shoe:Resistance and Inductance measurement,IR test, Surge test,HV test, pole sequence test, Dimension test.

• Dual coat Enameled copper wire and strip conductors for generator as per IEC-60851,IEC- 60317:Resistance measurement,BDV test, Peel test,Sprin back test,Resistance to abrasion test,Cut through test,Resin compactiablity test,Elongation test,Tensional strength test.

• Preparation and modification of specification, QAP, Incoming QAP for our suppliers.

• Delivered quality controls and enhancements to proactively address problems and improved product quality, manufacturing flow, customer satisfaction and bottom-line results.

Inspection In-coming raw material for wind turbine and generator components.

• Enameled Copper Wire & copper strip testing for Generator stator & rotor ( IEC-60851 & IEC 60317)

• Insulation Paper NPN- BDV, Thermal Stability, thickness & visual inspection

• Impregnation Resin - FT-2015 EK 90 L Gel time & Viscosity

• Post insulators:- BDV, Dimensions.

• Temperature Sensors PTC & PT-100:- Resistance, functional Test & Dimensions

• AC & DC Motors :- Resistance, IR Test, HV Test, No load Test- RPM, Current & Power, Load

• Supplier Initial assessment, Supplier development & supplier process audit

• Calibration: Calibration of test equipment from NABL accredited lab, verification of

• Calibration certificate – error as per accuracy of equipment, uncertainty, all usable ranges covered or not.

• SAP on line operation as a keys user for Q.A. module.

• Sixsigma Project – On Air gap between stator and rotor Achieved in range 2.5 to 3mm. SKILLS:

• Electrical Testing and Validation.

• Customer complaint analysis.

• Excellent communicator with Internal and External Customers

• Preparing and Guiding team in preparation Metrics

• Excellent analytical and problem solving skills

• Ability to work independently as well as a team member

• Capable to learn and apply new technologies

• Ability to interface effectively with all levels of organization and external customers

• Team building and leadership

• Demonstrate strong Interpersonal and presentation skills.

• Strong problem solving skills.

TECHNICAL SKILLS:

• Operating Systems: Windows95/98/NT/2000/XP, MS word, MS Excel,MS.power point

• SAP End user.

• MinTab.

PROFESSIONAL EXPERIENCE:

• Currently working with M/S ReGen Powertech PVT LTD as senior engineer In-process Quality from May-2016 - Till Date.

• Worked with M/S Wind World India Pvt Ltd as senior engineer Supplier QA,In-process QC,In- coming QC since from April-2010 to May-2016.

• Worked as a production and testing engineer In V.T Switchgear and transformers in Banglore since from Jan 2009 to Jan 2010.

RESPONSIBILITIES:

• Responsible for analysis of customer complaints and 8D preparation.

• Provided training to the New Associates in Failure analysis Process, Reliability Test Planning, and Execution.

• Keeping continuous check on critical processes for rejection control.

• Implement quality at source (QAS) by improving process & systems of generator.

• Dimension Checks –stator ID,core height, number of slots.

• Involving in quality improvement projects.

• Monitoring and maintaining the calibration of testing and plant equipments on timely basis

• Performing Stage Testing on of stator and rotor: Winding resistance, IR test, HV test, Surge test, Capacitance measurement.

• In-process quality checks for VPI process for stator and rotor.

• Quality check for backing and powder coating operation.

• Performing MIBK and cross cut test on powder spray coated job.

• Quality measurements of coating thickness after spray coating.

• Internal Customer complaints. (Maintained Rejection less than 1%)

• Corrective action & preventive action against the all process defects.

• To achieve CP Cpk more than 1.5, for air gap & stator diameter

• Keeping continuous check on critical processes for rejection control.

• Conducting audit on 5’s on weekly base and raises the rating system. EDUCATIONAL QUALIFICATION:

• Bachelor of Electrical and Electronics Engineering. Year of passing 2008 PDA college of Engineering Gulbarga, VTU, Belgum

TRAININGS & CERTIFICATIONS:

• Trained in “EnMS Internal Auditor In ReGen Powertech Pvt ltd.

• Trained in Six Sigma Black belt from M/s Wind World India Ltd.

• Trained in Team building from M/s Wind World India Ltd.

• PERSONAL DETAILS:

Date of Birth: 01-July – 1984.

Language Known: Kannada,English,Hindi,Gujrathi,

Current CTC: 5.30 Lack

Expected CTC: Negotiable

Permanent Address: Plot no -69 Shakti nagar behind central Buses stand Gulbarga 585108.

Marital Status: Married.

DECLARATION

I hereby declare that the above furnished information is true to the best of my knowledge and belief. Date:

Place: Sharanabasappa.A.K



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