No. *, Abbas Garden, Luna nagar, Edyarpalayam Post,Coimbatore,Tamil Nadu,
INDIA, Pin : 641025
Email ID : firstname.lastname@example.org, Email ID : email@example.com
Name : Varivattichal Balakrishnan Pratap
Education Qualification : B.E ( Production Engineering ) Form PSG College of Technology CBE.
D.O.B. : 22.03.1966
Fathers Name : Varivattichal Balakrishnan
Marital Status : Married
Children : son
D.O.B. of son : 30.06.2007
Wife : House Wife
Fathers D.O.B. : 01.03.1935
Mothers D.O.B. : 25.06.1946
Permanent Address : No 4, Abbas Garden . Luna nagar, Edyarpalayam post,
Coimbatore( District ), Tamil Nadu ( State), INDIA.
Postal Pin : 641 025
^ Tool Room 20 Yrs
^ MS office 10 Yrs
^ MS Excel, MS Power Point. 4 Yrs
^ Tool design & manufacturing using AUTOCAD 18 Yrs
^ Cost estimation, Process Planning 12 years
M/S Varivattichal Enterprises : I joined as engineer trainee and was senior engineer during
completion 1991 - 2000, we used to manufacture Press tools,
Progressive press tools, deep draw tools, moulds etc.
M/STooling Center : I joined as senior engineer and was Assistant Manager Tool
Coimbatore Room during completion ( 2000 - 2011 ) We used to manufacture
Press tools, Progressive press tools, deep draw tools moulds,wax
M/S Bimetal Bearings Ltd . : I joined as Deputy manager Tool Room & PED on 01.05.2012, we
Coimbatore manufacture thin walled engine bearings and supply to all the car
majors in India & abroad ( Hundai, Maruthi, Tata Motors,Harley
davson Wallace etc., I am still employed here
Summary of activity in M/S Tooling Center & in M/S Varivattichal Enterprises
Design & manufacture of the following tools :
Press tools : Blanking tools, Piercing tools, Stamping tools, Coining tools,
Scissoring tools, Shaving tools, Cupping tools, Extrusion tools, Letter punching Tool,
Curling tools, Restrick / Calibration tools
Forming tools - Development of intermediate stage for complicated forming operations.
Bending Tools - Blank development for multiple bend component
Deep Draw Tools - Blank development,calculation of noof stages required for the draw
operation calculation of the tonnage required, setting of the dies for trials
Progressive press tools – Lay out to complete design
Progressive draw tools. - – Lay out to complete design
Also have knowledge in the design & manufacture of Plastic moulds, pressure die casting,
wax injection moulds, rubber moulds,Blow moulds,Bakelite moulds, drill jigs, milling
fixtures, welding fixtures, Inspection gauges, etc.
Repair,maintenance & modification of all the above dies/tools.
Through knowledge in the various types of machining operations. Like on the Center lathe, CNC Lathe, Milling, CNC Milling(VMC), Surface grinding, Profile grinding on surface
grinding using dressed wheels, Wire cutting Shaping machine, Spark Erosion machine
(Design of electrodes), Cylindrical grinding OD & ID, tool & cutter grinding, shearing
machine, laser cutting,engraving, slotting,Planning, edm drilling, sand blasting etc.etc.
Process planning of complicated,hi-precision machining jobs. Understand and deploy
complex engineering drawings for manufacturing and set right controls on critical
dimensions, tolerance and fits.
Complete design of all the above mentioned tools with bill of materials . Design of all the
above tools using AUTOCAD ( Expert), also have proficiency in MS Office, MS Office
Excel, MS office power point, Paint, Internet usage etc.
Managing, providing techniques in manufacturing and supervising lead toolmakers.
Managing shift production supervisors, process technicians, manufacturing Technicians,
Machinists for all the above mentioned machines, managing Engineers.
Have managed a tool room with CAD Designers and 3D modelers of 16 members
Experience with raw materials ( Through knowledge of the various type of raw material
required for tool manufacture and through knowledge of their heat treatment process ),
production processes, quality control, cost estimation of all the various tools/dies
Very well experienced in the production of sheet metal components using both ferrous &
non ferrous raw Material, deep draw of stainless, aluminum, brass components,
knowledge of the various type of Lubrication used in deep draw, Coatings to be used to
enhance die life. Experience in setup of dies on power presses and hydraulic presses,
advice to tool makers while conducting trials, troubleshooting during tool trials,
qualification of parts FAI (First Article Inspection) until PPAP (Piece Part Approval
Process) successful completion of tool trials.
Calculate the cost of any type of sheet metal component, machined component, castings
Experience in scheduling & coordinating all shop functions.
Job task planning and organizing Strong ability in problem solving.
Launching a press shop with production programs on time with 0% customers complaint
Tooling quotation and review with vendors. Ability to select vendors for a particular
process, negotiation with vendors, vendors capability and capacity assessment.
Selection of candidates for employment
Technical advice to NC programmers, solid model creation using master cam, pro E,core
cavity extraction and technical advice to tool makers in the manufacturing process of the
tool elements,and in the assembly and matching of critical tool elements.
Summary of activity in Bimetal bearings Ltd.
Manage 4 engineers & 5 toolmakers and skilled machine operators on all the finishing
Machines,like tool & cutter machine, bore grinding, surface grinding, wire cutting
Design of part tooling based on customer drawing, Vendor development & Sub contracting
of all the part tools
Machine building namely buffing machine using 7 cylinders and connecting to the transfer
Automation, Connecting of machines to transfer lines .
Poke yoke to detect missing operation of the bearings, online detection using sensors,
relays, pneumatic Cylinders, manifolds.
Calculation of TACK TIME, cycle time analysis using video analysis, determination of the
BOTTLE NECK operation
Reducing the cycle time on the bottle neck to bring it below tact time .Like reducing the
cycle time of the handling operation, using modern manufacturing systems / devices .
Design of Blank & form Progressive dies
High school 1971 – 1981
St’Marys high school,Secunderabad, Andhra Pradesh
Higher secondary school 1982 – 1984
St‘Georges higher secondary school,Madras,TamilNadu
Graduation 1984 – 1988
Bachelor of Engineering ( Mechanical – Production )
From PSG College of Technology, Coimbatore,Tamil nadu,India
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