SARATH KUMAR V

Mobile: 979*******, 866-***-****

E-Mail: adv5e5@r.postjobfree.com

CAREER OBJECTIVES

Seeking challenging assignments in “Production Assembly Development and Process Engineering” To work in a growth-oriented organization and to obtain a very challenging position that will utilize my expertise, education, background, and expand knowledge, and offer opportunities for personal and professional growth.

PROFILE SUMMARY

Overall having 8 years 6 month of experience in production and Manufacturing in the field of Automotive industry Body shop Assembly as “Junior Team Leader” (Production and Assembly).

Working in Production Department as a Junior Team Leader, managing a team size of 28 Junior Operators.

ORGANIZATIONAL EXPERIENCE

Magna Automotive India Pvt Ltd., Chennai - 2014 Jan – 2022 September

Endurence Automobile Pvt Ltd., Chennai - 2013 July – 2013 December

EXPERIENCE IN DETAILS:

COMPANY NAME : MAGNA AUTOMOTIVE INDIA PVT LTD., CHENNAI. (2014-2022)

Department : Assembly Production

Designation : Junior Team Leader

Summary: Working in Production Department as a Junior Team Leader, managing a team size of 28 Junior Operators, assigning day to work, discussing pervious day safety, quality & production and reduce rework & rejection.

Achieve Monthly Production Plan and Delivery

Improve the Productivity and Machine Efficiency

Reduce the Cost of poor Quality

PQCDMS Monitoring and Preparing MIS Report

Reduce the Machine Downtime and Maintain the Spare parts as per Schedule

Customer complaints counter measure and action

Manpower and Consumable cost monitoring

Implement the improvement activity through Kaizen and Poke Yoke

Roles and Responsibility

Task scheduling and achieving the production target

Production Capacity Planning and Raw material Inventory Planning

Manpower Deployment and Distribution of Work

Process management and Shop floor management

Ensure the Optimum Utilization of all resources (Man, Machine, Material)

Dispatch Review & Ensuring On time delivery

Responsible for Overall Equipment Effectiveness (OEE)

Consumable cost control as per Budget.

Specialization in Spot, Projection, MIG Welding Process

Good knowledge in weld shop (MIG, NUT AND SPOT WELDING)

Preparation of consolidate production performance report and monitoring target Vs Actual.

Review production performance and ensure corrective action is taken to remove lost time at the root-cause.

Daily maintaining shop floor 5S and Following FIFO.

Implementation of KAIZEN activities in shop floor & process.

Setting up of POKA YOKE fool proof systems.

Development of operator skill level through guidance.

Involved in Improvement Activity, down time analysis & Cost saving activity.

Handling New Projects, Organizing the New Facilities for New/Existing Projects, Process Improvements, TPM Activities & KAIZEN etc...

Every month end stock verifies and prepares report.

Continuously working towards Quality & Productivity improvement activities.

Ensure TPM activity in shift starting (CLRI)

Allocating Manpower for production priority basis & Proper utilization

Reduce Rework & Rejection and Ensure and control Overtime day by day and

To Ensure & verify the Quality related Documents (In process, Quality alerts, etc.)

Preparation Production Document for new joiner in team (Exp: JES, Skill matrix, etc.)

Conduct Morning meeting with team (Juniors Operators)

To conduct the Open Issues, Previous day Rejection & Rework Review Meeting

Ensure observation of Operators and Juniors randomly

Good Knowledge in Root Couse analysis.

PROJECTS HANDLING

1.FORD INDIA AUTOMOTIVE TECHNOLOGY PROJECT (B517,B515 CHASIS & BODY PARTS)

Products are (RTB, FCM, LCA, B.B, BUMPER B & C PILLAR & OILPAN) Supported to Eco sports car.

2.KIA & HMI CHASSIS PROJECT

3.RENAULT NISSAN BODY PARTS PROJECT

PREVIOUS EXPERIENCE

Company name : ENDURENCE AUTOMOBILE PVT LTD., CHENNAI. (2013-2013)

Department : Quality

Designation : Diploma Trainee

Summary: Quality inspection of Die-casting

Roles and Responsibility

Conducting regular Quality Check on the following Materials like Transmission Case PA, MXI, church housing PA, Church Housing HA, Cylinder barrel 500 CC, Cylinder barrel 350 CC, Rane L90, X1, Stop Housing, Leader Frame and Front Cover.

Planning for on time delivery along with Quality product to the customer as per customer requirement and Finalization of Quality plans for various Materials

Final Quality Checking

Rejecting materials for Reasons like Pen Defection, Damage, Signage, Crack, Non Filling, Chip Hope,

Conducting quality check on almost 40 materials in a hour and 200 to 250 per Shift.

ACHIEVEMENTS

Got TPM step 1, step 2, step 3 certificates in projection weld line.

Got TPM step 1 and step 2 certificates in LCA weld line.

Consumable (Tip, Nozzle, Buffing Wheel, Paint spray and others) cost reduction in all lines.

Got Month of champion award for Got Above 90% OEE and Zero Quality Defects for RTB and Hyundai bumper (SU2I) for throughout the month.

Successful implementation of SWC, JES, SWCT (TPS Concept) in KIA & HUYNDAI Line.

Best Production Performance Award - 2017

Best Performance Award Quality – 2018

Best yearly Production Award 2 Time -

EDUCATION

Diploma: Electronics Communication Engineering (2010 - 2013)

PERSONAL DETAILS

Name : V Sarath Kumar

Father’s name : R Venkateshan

Date of Birth : 09th MARCH 1995

Marital status : Married

Nationality : Indian

Language Known : English & Tamil

Permanent Address : Tamil Nadu

DECLARATION

I hereby declare that the above furnished information is true to the best of my knowledge and belief.

Date: Yours Truly

Place: (SARATHKUMAR V)

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