Sekar Rao. D *

Overview

Accomplished, QA / QC shift In-charge with over 7 years experience in the Electronics industry

Currently with Delta Electronics India Pvt. Ltd, In-Charge - Process Quality Assurance & Customer Quality Assurance driving the quality standards of excellence across process, machines and products

Handled Greenfield projects, set up new quality department and processes and worked with project teams for the safe launch of new products

In depth expertise in implementing management standards ISO 9001, ISO14001,ISO 45001 and handling TUV, UL, EAC audits

Proficient in the implementation of 6S, Lean, Six Sigma, 7QC tools and improving the effectiveness of the Quality Management System to achieve reduced incidence of defects, rejection rates and improve profitability of operations

Successfully managed multifunctional teams to meet deadlines, quality standards and safety parameters Professional Experience

Taiwan based MNC(OEM) and world leader in Solar PVI, Industrial Drives, EV charging products, display and monitors, telecom network products, UPS, energy storage.

QA Team leader - Process Quality Assurance and

control & Customer Quality Assurance

Reporting to Deputy Manager Quality -

Leading a team of 9 Inspectors for quality activities for three shift operations-across the plant

Managing quality operations for In-process (MQA),Customer Quality

& Return Material Analysis Assistant Site Management Representative

(MR) for ISO9001:2015 / ISO14001:2015 / ISO45001:2018, Plant Safety Committee member, qualifying process, machines and products

Products: Electronics manufacturing services(EMS) / Industrial Automation Products Assemble : Variable frequency Drive

(VFD), Photovoltaic Inverters(PVI),

Uninterruptible Power Supply(UPS), DC Fans, PWBA

> Ensuring quality standards as per customers requirement in India, USA, Europe & China

>Analyzing customer complaints, implementing corrective action, updating PFMEA & control plan

> Coordinating with Production & Development teams to maintain product quality in APQP stage

> Risk Assessment and taking corrective action (RACA)

> Implementing ECN across the process

> Qualification of process and products for the pilot run / Monitoring SPC for critical parameters

> Steering NPI Product validation in keeping with PMP process (BOM, DFMEA, PQCP, PFMEA, CP, PFC)

> Implementing 6S, Kaizen, Six Sigma, working on

7QC tools, Poka Yoke Jidoka techniques

> Failure Mode and Effect Analysis(QMS), Aspect and Impact study(EMS), Hazard Identification and Risk Assessment (Safety) SEKAR RAO. D

adfo5j@r.postjobfree.com I 956-***-**** / 733-***-****

Delta Electronics India Pvt. Ltd, Hosur India Mar’16 to date

Successfully transferred and safe launched 259

models of Variable Frequency Drives (VFD)

from China to India - earned INR 226.4 crore

Created Open Box Assurance(OBA) and

Outgoing Quality Assurance(OQA) departments

Performed quality diagnosis in Thailand & China

for our sister companies- implemented solutions

for critical quality issues

Rolled throughput yield-FPYR (Improved from

95.9% in 2019 to 99.2% in 2020-Q1

Set up quality department at new plant

(Greenfield project) and got it certified for

ISO9001:2015, ISO14001:2015; ISO45001:2018

Improved the Supplier verified line rejection

rate(SVLRR) from 5.29%(2019) to 1.12%(2020-

Q1), and line rejections reduced from 0.052%

(2019) to 0.012% (2020-Q1)

Also currently taking care of new plant –System

certifications/product certifications/process

qualifications/product

qualifications/CAPEX/headcount for Industrial

automation products for QA department

Achievements at Delta Electronics

Sekar Rao. D 2

Johnson Electric is a global leader in motion products, control systems and flexible interconnects. We serve a broad range of industries including automotive, building automation and security, business machines, defense and aerospace, food and beverage, home technologies, HVAC, industrial equipment, medical devices, personal care, power equipment and power tools. Inspector - Quality

Reported to Assistant Manager - Quality

Products: Car door lock motors, cooling fan motors, Managed end-to-end quality functions – in-process quality, customer quality, QMS and metrology services along with process line defects reduction

Ascent circuits is one of the largest & fastest growing manufacturer of Printed Circuit Boards in India since 1999.Ascent circuits is ISO9001 : 2000 & TS 16949 certified by UL laboratories & also LCSO certified. Ascent circuits is exporting 45% of its production to Europe.

Shift In-charge – Bare board Testing Engineering

Reporting to Assistant Manager Quality -

Leading a team of 9 Technician.

To Operating Micro-Craft(EMMA) Machine &

Programming by using GC-CAM,GCA & IGI

Software’s.

Operating, Programming and Trouble shooting in

UTRON(Universal Tester) both Auto-line & Manual

machines.

Operating, Programming & Trouble shooting in

ANPS(All New Points System) machine.

Making of new test fixtures and test programs.

Train to new technicians and follow the kizen activities PCB Trouble shootings

Conducted process audit, product audit.

Analyzing customer complaints, implementing corrective action, updating PFMEA & control plan

Diploma in Electronics & Communication Engineering(2013) Sri Venkateshwara Polytechnic College,Vellore.

Bachelor of Computer Application (2016)

University of Madras.

Certification training on IMS system (ISO 9001, ISO 14001 and ISO45001- OHSMS)

Train the Trainer in Delta Electronics for Quality concepts Windows, MS Office, SAP, PLM, MES,ERP,

Or-CAD, Cisco,VB,C,C++,JAVA, Minitab

Satish Dhawan Space Center Sriharikota(ISRO)

Radio Station in Coimbatore

JHON SON ELECTRIC PVT LTD., Chennai. Apr’15 to Nov’16 ASCENT CIRCUIT (India) Pvt Ltd May ’13 to Mar’15

Implement the SMD components PCB Part no’s

All New Pont System test fixture localize.

Improved the production quantity for hr min

350 to 500 PCB’s. and reduced the cost and

time.

‘0’ Customer complaints for 2014

First time Implement the machines place

arrangements (kizen) deduce the place

Micro-craft tester test probes maintains

developed to localizes.

Key Achievements

Education

Key Certification

IT Skill

Core Competencies

Manufacturing Excellence

Quality Assurance and Control

Project management

Process Audits, Inspection, & Compliance

Quality Loss Prevention, Waste Elimination

Supplier Quality Management

Customer Coordination

Root Cause Analysis

Budgeting/ Cost Optimization & Control

Strategy / Planning

Team Management & Leadership

Audit Management

Reporting & Documentation

Quality Inspection

In-plant training

Date of Birth: 30th Jul 1994

Address:100,Garudakamba street veppampattu,

Agravaram, cholavaram(post) vellore 632113.

Contact this candidate