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Engineer Design

Southfield, MI
$ 70000
June 18, 2019

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Ilya Bromberg

***** ******* **** # *** *****: 248-***-****

Oak Park, Michigan 48237 Mobile: 248-***-****


A Global Senior Automation / Controls Engineer with extensive experience in the automotive, power distribution and construction industries. Accomplished in hardware design, PLC programming, PLC Networking, HMI development, test and measurement of equipment and troubleshooting automotive production lines and machines. Extensive experience with the Detroit Three OEMs in start-up operations, troubleshooting and multiple assembly, transmission and welding projects. Highly regarded for hands on management style, building effective customer relations and possessing strong technical skills. Multilingual team player committed to delivering quality results. Expertise includes:

Controls Field:

Multiple Controls Applications

Hardwire and software design

PLC Programming (Siemens, AB, etc.)

PLC Networking (Ethernet, Profinet, etc.)


Test and Measurement

Field Service Support

Personal Computers

FIS (SCADA etc.)

CIS Field:

WEB Design


JAVA and JAVA Script

Digital Photography

Visual Basic

Windows Server Administration and Network concepts

JSP and WEB Graphic

System Security

Internet Security

Data Base Administrator


Owner -Design and Consultation

TechprogessUSA, Oak Park, MI - September 2018 - Present

Summary of responsibilities: Consulting and responsible for hardware design, developing data base, web design and other CIS tasks for different companies.

Controls Engineer

Industrial Automation LLC, Rochester Hills, MI, May 2017 – September 2018

Responsible: for complete electrical hardware design and drawings development (AutoCAD).

The design based on Allen Bradley, Siemens, other line of products, used IO link communication as well.

Done 9 projects

Hole punch presses,

Ultrasonic Welders machine,

Press Insertion & punch machine, etc

All projects were successfully complete and shipped to customers. For all projects were minimized expenses for materials and provided cost-effective automated solutions.

Controls Engineer

Motor City Electric Co. Detroit, MI. (contract), January 2017 – May 2017

FCA SHAP, DT 19 Programs.

Responsible for complete electrical documentation and drawings development (AutoCAD) for Final Flat Top conveyors,

based on Allen Bradley product. I got it 40% approval.

Responsible for design graphics for FIS SHAP - South BIW and South Paint Shop (all new equipment), created chart for machines naming, FIS PLC chart.

Projects done:

Final Flat Top conveyors for FCA SHAP.

FIS Graphics for BIW and Paint Shop

Controls Engineer

Balance Technology Inc. Whitmore Lake, MI. (contract)- April 2016 – December 2016

Manufactures precision measurement and testing equipment.

Responsible: for electrical documentation and drawings development (ElectroCAD) and build support, robot

interface and controls. Using safety controllers (GuardLogix, PILZ, ProfiSafe), VFD and Servo Motor control

(Siemens and Allen Bradley). Participated in engineering and product development meetings. Follow customer

machine standards (Ford, GM), customer engineers and approval process. Installing and troubleshooting

hardware and peripheral devices. Responsible for Identification complex problems, reviewing related material,

developing and implementation solutions, assistance with machine power-up at our facility and / or customer


Projects done:

Providing engineering solutions and technical support through all phases of a project for Ford Livonia TP, electrical design fully automatic, heavy duty, PLC-controlled machines, each with an industrial PC-based hard bearing unbalance measuring system and pierce correction, engineered for 10R80 transmission Gear Assemblies. (2 of them).

Fully Automatic Horizontal Two Plane Balancer with Dual Axial Automatic Correction Drills for Permanent Magnet Powertrain Rotors. (China)

Provided the necessary electrical design and material to supply a new part fixture assembly for dual motor engine cooling fan assembly for Subaru Impreza model.

Controls Engineer

JB Autotech LLC, Livonia, MI - August 2015 – March 2016

Responsible for the software design, developing project by name ADA Wastewater phase 1.

Startup, commission project in site ADA, Ohio

Design based on Siemens TIA 13 Portal projects.

Phase 1 included sequence of 5 pumps in auto, manual and service modes, based on level and time. Set all analog set points properly.

Responsible for working with customer on Ohio Wastewater plant

Controls Engineer

STEGNER CONTROLS, Auburn Hills, MI - March 2015 – July 2015

Responsible for the design, developing electrical design of honing machine.

Design based on AutoCAD 2015, AutoCad Electrical. Complete electrical design using Siemens and Allen Bradley PLC line of the products. Safety PLC. Ethernet, CAN Buss and other networking.

Creating BOM. Coordinate Pneumatic design and lubrication system design.

Responsible for working with customer site and follow up latest Ford standards.

Controls and Instrumentation Engineer

WILLIAMS INTERNATIONAL. Inc, Commerce, Township, MI - September 2013 - March 2015

Summary of responsibilities: be responsible for the design, implementation and verification of embedded real-time software for engine control applications.

Developing and testing embedded engine control system software.

Controls design based on PLC - AutomationDirect (Productivity Suite Programming Software), HMI- C-MORE.

Hardwire based on Microsoft Visio and Pro-E software. Used hardware LabVIEW for testing engines, pumps.

Debugging, testing, start up test bench and stand for HASS/HEALP.

Support testing the pumps and engines

Design Consultant

TechprogessUSA, Oak Park, MI - January 2012 - October 2013

Summary of responsibilities: be responsible for the design, developing data base, web design and other CIS tasks.

OCC full time student – major CIS (see education section)

Industrial Controls Engineer

INERGY AUTOMOTIVE SYSTEM, L.L.C., Troy, MI - May 2007 - December 2011

Summary of responsibilities: ensuring that mass-production machinery and process control developments and designs comply with INERGY’s industrial specifications and standards.

Controls design based on Siemens Step 7, Wonderware, ProTool, WinCC, motion control, Fanuc, ABB robot. Siemens servodrives.

Reviewed product designs to assure compliance with Company standards and specifications.

Initiated and identified manufacturing issues and resolved production issues that improved productivity and saved costs.

Monitored plant production processes to assure operations functioned at optimal operating levels.

Controls Engineer

POM GROUP, INC. Auburn Hills, MI - April 2006 - April 2007

Responsible for designing electrical hardware and software Direct Metal Deposition machines utilizing WAGO Hardware and Software, Siemens S7, Fanuc and ABB Robotic applications for DMD process.

Designed DMD control systems that simplified the process, improved productivity and reduced operating costs.

Control systems were based on AB PLC5 / 80-RS5Logix, PB1400 and PowerFlex 70.

Project Controls Engineer

JS CONTROLS, Utica, MI - February 2004 - April 2006

Responsible for managing designs and start ups and debugged material handling robotics systems for the Ford Sharonville Transmission Plant utilizing project based Step 7 Siemens line products.

Managed the Material handling Robots interface for the conveyor system for Chrysler plants.

Optimized selection of equipment and components to reduce cost of operations.

Controls Design Engineer

CINETIC AUTOMATION, Farmington Hills, MI - February 2003 - January 2004

Responsible for electrical and automation hardware design.

Completed electrical hardware control design for Daimler Chrysler WORLD ENGINE PROGRAM based on Mitsubishi, Telemecanique product lines (VFD, Servodrives, etc.)

Completed support for field service transmission final assembly line for ZF Batavia transmission plant (Step 7 Siemens).

Controls Field Service Engineer

INDICON INC., assigned to FORD MOTOR COMPANY, Dearborn, MI - May 2002 - January 2003

Responsible for design changes in hardware, panel views, update logic, added new items and provided technical support to the Dearborn Truck Plant.

Control system was based on AB PLC5 / 80-RS5Logix, PB1400, PowerFlex 70, 700 Adjustable Frequency AC Drive. Trained and pass test Safe2work.

Effected equipment and process changes that resulted in improved operating efficiencies and successful runoff.

Controls Design Engineer

CINETIC AUTOMATION, Farmington Hills, MI - December 2001 - April 2002

Responsible: for redesign, update, addition of new items and providing technical support in the start up of 16 conveyor zones for Chrysler Kokomo IN Transmission Plant.

Control design was based on Siemens product line, Siemens Step 7 V.5.1, Pro Tool V5.1, Simodrive 611U, integrated step 7 applications.

Worked on acceptance and validation tasks.

Trained and used RS5000 MicroLogix.

Lead Controls Design Engineer

THIELENHAUS MICROFINISH CORP., Novi, MI - February 2001 - December 2001

Designed and debugged controls part of the six fully automatic MICROFINISH machines dedicated to ZF BATAVIA L.L.C. CFT TRANSMISSION PROGRAM. Control design was based on Siemens.

Product line, Siemens Step 7 V.5.1, Pro Tool V5.1, Simodrive 611U integrated Step 7 applications.

Trained in Siemens equipment applications.

Senior Control and Instrumentation Engineer

SVERDRUP CO. Technology group - March 2000 - December 2000

Designed and provided field service for test systems, dealing with LM90 Fanuc, AB Servodrives, Cimpicity, Ethernet communication for cell #15 and cell #13 emission tests for Chelsea Proving Ground.

Experienced in Powertrain test, underbody test based LabVIEW 6I (DACU), signal and image acquisition and processing, Wonderware (HMI).

Accomplished calibration, configuration for analog devices.

Passed ISO 9001 exam and National Instrumentation training seminar.

Controls Design Engineer

DCT, Inc. October 1998 - January 2000

Completed programs for control systems, specifically automotive Underbody applications, systems that included conveyors, robots, hard tool welding, transfers and fixtures utilizing AB PLC-5/60 R8.04, RSLogix 5, 500 V4, AB Panelbuider 1400e, interface Robots ABB, Nachi, Sanyo, Motion Control,, FIS Chrysler standard, diagnostics.

Supervised and provided technical guidance to less experienced engineers during start ups and debugging operations for Chrysler's plants.

Controls Design Engineer

UTICA ENTERPRISES INC., Shelby, MI - March 1996-September 1998

Company profile: Tier One Supplier of automotive body in white, welding and assembly lines.

Responsible for complete control designs BIW assembly and welding lines (Durango, Grand Cherokee projects).

Programs (hardware and software) for control systems, specifically automotive BIW (Body-in-White) applications systems that included conveyors, robots, hard tool welding, transfers and fixtures utilizing AB PLC-5/60 R8.04, RSLogix 5, 500 V4, AB Panelbuider 1400e, interface Robots ABB, Nachi, Sanyo, Motion Control.


MS, Electo-Mechanical Engineering, GPA: 4.0, Honors Graduate

Polytechnic University, Kiev, Ukraine

Web Master Certification courses

Oakland Community College, MI

CIS courses.

Web master and Web developer, Data Base Administrator certificates –05/2012

Programming Course through C to C++

Schoolcraft College, Livonia, MI

Courses in Robotics and Automation ( PLC-5 ), Programmable Logic Controllers, Fluid Power, Pneumatic Logic Circuit, Microsoft Visual Basic 4.0.

Henry Ford Community College, Dearborn, MI

Industrial Electronic Control

Active Devices, Linear and Digital Integrated Circuits, Microprocessors, Microcontrollers, PLC

MoTech Education Center, Livonia, MI

Other Training:


Rockwell Automation training courses,


National Instruments Hands-On Seminars,


Cutler Hammer PC Based Controls Training Classes


ISO 9001 exam.


Siemens training

Safe2work training

Dale Carnegie Graduate

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