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Project Welding

Location:
Kolkata, West Bengal, India
Salary:
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Posted:
November 30, 2018

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CURRICULUM VITAE

POST APPLIED FOR – QC ENGINEER/ INSPECTOR (WELDING & PIPING)

Kanai Debnath

Email- ac7t62@r.postjobfree.com or ac7t62@r.postjobfree.com IMO +918*********, Skype ID : kanai11112, ph.- 009***********. Date of birth- 1st June 1971. Nationality- Indian. Language- English, Hindi, Bangla. Permanente Address= Neel Diganta Building, Asutosh Ghosh road, Near Barasat Government Coolidge, Block- B, 4th floor, Flat no- C, West Bengal., Pin – 700124, Passport no- Z4316534, Re- Issue date- 24/07/2017, Expiry Date- 23/07/2027, https://www.linkedin.com/in/kanai-debnath-55497a68 CAREER OBJECTIVE

Intend to build a career with leading construction of Oil &Gas., which will help me to explore myself fully and realize my potential. Work as a key player in challenging & creative environment. PROFESITIONAL EXPERIENCE 16 YEARS

Having above 16 years of working experience in Refinery and Oil &Gas Construction and Fabrication in different Projects,

ACADEMIC QUALIFICATION

ACADEMIC

B.Tech in Mechanical Engineering Institute Of Technology & Management Studies (ITMS)

• PROFESSIONAL QUALIFICATION

CSWIP 3.1 Welding Inspector from TWI-UK in May 2011.

ASNT NDT L-II in Radiography Testing.

ASNT NDT L-II in Ultrasonic Testing.

ASNT NDT L-II in Magnetic Particle Testing.

ASNT NDT L-II in Dye Penetrant Testing.

KNOLEDGE OF INTERNATIONAL CODES

ASME SEC V - Non Destructive Testing

ASME CODES - B 31.3 & B 31.1, B 31.4,

ASME SECTION IX - Welding And Brazing Qualification ASME SEC VIII - Rules For Construction of Pressure Vessels ASME SEC II - Materials Details

BS EN 287-1 - Qualification test of welders.

API 1104 - Welding of pipeline.

Welding procedure specification (WPS).

Welding Processes.

Welding procedure data sheet (WPDS).

Procedure qualification test record (PQR).

Welder performance qualification test record (WPQR).

Aware of butt weld design.

Aware of fillet weld design.

Hydro Test/Pneumatic Test.

Plot plan drawing.

KNOLEDGE OF

pg. 2

PFD (Process flow diagram) and P&ID.

Equipment layout drawing.

G.A Drawing.

Isometric Drawing.

Piping spool Drawing.

FAMILIAR WITH – International Design codes & Dimensional standards. Viz: ANSI / ASME, API, ASTM, AWS & there use in design, analysis and calculation. Aware of Measuring Instruments like-: Welding gauge, Vernier Caliper, digital gauge, OD/ID micrometer, Slip gauges, Brunel & Rockwell Hardness testing machine. JOB EXPERIEANCE

1. TATA PROJECTS LIMITED.

Work : QC ENGG/ QC WELDING & PIPING

Location : Haldia, India,

Duration : 7TH MAY 2018 TO TILL DATE

Project HALDIA PETROCHEMICALS LTD, HPL. WEST BENGAL (INDIA) Client : Haldia Petroleum’s,

Role and Responsibility as a : QC ENGG/ QC WELDING & PIPING

Review of NDT Procedure & Interpretation reports as per ASME codes and client requirements.

Review WPS, PQR and ensuring whether qualified welders are being allotted for specified jobs.

Responsible for job status monitoring, raw material inspection, fabrication inspection, machining inspection, preparing corresponding reports.

Hydro testing and Pneumatic testing witness.

Check as-built inspection and write punch points.

To check all supports like hanging, Spring support, Guiding, sliding, and fixed type. Un-pin the support at cold load and witness.

To check material and joints specification with PMI device.

To check flange alignment for equipment connections.

Golden weld monitoring and preparing its application & log sheet for Owner approval.

Welding of dissimilar material with Buttering layer.

Thermo-weld with Buttering, after buttering PWHT if required.

Witness during Bolt tightening and making its protocol.

Qualifying welders and making its report.

Witness welder qualification and mechanical testing of coupons.

Verifying welding consumable and review of test certificates as per the project / WPS requirement.

Inspection of purchased raw material (Dimensional & NDT as well Destructive Test if necessary).

Reviewing drawings for latest revisions and hold points.

Verifying calibrations of the equipment is used in inspection.

Inspection after Fit-up followed by fabrication.

Inspection of production welds as per drawing requirement and applicable standards.

Inspection of Machined parts if any followed by any NDT mentioned in QAP / Drawing.

Check visual inspection of weld joints.

Check the alignment of equipment and piping.

Check critical pipe supports, pipe shoe, strainers

pg. 3

2. (joint venter SK Engineering (SK E&C), GS Engineering (GS E&C), Work : Welding & NDT Inspector

Location : KNPC (Kuwait National Petroleum Company, Duration : November 16

th

2017 to 7

th

march 2018 (fully shutdown job)

Project KNPC (Kuwait National Petroleum Company,

Client : KNPC

Role and Responsibility as a : WELDING & NDT INSPECTOR.

Interpreting drawing and specification of materials and welding requirements,

To review the material certificate chemical composition and the physical properties.

Review of daily welding and ndt reports.

Check fit up, groove angle, type of groove, root gap and cleanliness of joint.

Check condition of welding equipment, current, voltage and polarity.

Supervise and witnessing the welder qualification test as per welding standard procedures.

Conduct inspection of all materials being used for welding activities, Prepare and submit quality report.

Dimensional check of weld and preparation of stage inspection report.

Perform welding inspection to ensure that all welding activities are properly executed.

Check welding procedure (Essential and Non Essential variables) and individual welder qualification.

Procedure Qualification, Welder Qualification.

Witness for all testing activities with the client and third party and to get the final documentation after testing approved by them.

Visual and Dimensional Inspection, Hydro test Reports and Final clearance.

Reviewing raw material MTCs.

Receiving the raw material and checking hardness.

Calibration of all Non Destructive Testing equipment’s.

Maintaining inspection records.

Conduct inspection before, during and after welding.

Monitoring Ultrasonic Test & RT film interpretation

3. TEKFEN CONSTRUCTION AZERBAIJAN

Work : Welding & NDT Inspector

Location : AZERBAIJAN, BAKU,

Duration : September 25

th

2015 to 26

th

January 2017,

Project : AZERBAIJAN SHAH DENIZ STAGE 2. (Extension projects) Client : BP EXPLORATION (SHAH DENIZ) LTD

Role and Responsibility as a : WELDING & NDT INSPECTOR.

Perform and strictly monitor the following inspection activities as-per ITP, CEP and Project pacifications.

Witness WPS & WQT as per required codes and standards.

Review and verification of Material certificates and Cutting Plans before Fabrication.

Identification of material and stamp transfer.

Preparation of As- built Drawings, weld maps for shop and field Welds.

Monitoring Weld joint preparation. Fit-up inspection, welding inspection and visual inspection.

Welding Inspection of Tie-In & Repair Weld. Verification of pipe fittings and Piping Dimensions.

Monitoring of Pre Heat treatment before Welding. During welding, check proper parameters as per WPS.

Control welding consumables and weld defect rate as per procedure. pg. 4

Welder Performance monitoring and taking corrective action.

Monitor PWHT in special requirements. Verification of PWHT reports with respect to procedures and specifications. Hardness inspection.

Arrange and co-ordinate NDT activities. Evaluation of NDT results (PT, MT, RT& UT).

Interpretation of radiographs films.

Preparation & review piping hydro test packs according to P&ID and Isometric and organizing hydro test.

Arrangement and witnessing of Hydro, Leak and pneumatic tests according to client specification and approved drawing. Line walk and mechanical clearance of piping and its piping components and hand over to commissioning department. Daily / weekly / monthly reporting of QA/ QC activities to project management and client.

Attending weekly /monthly construction and management meetings.

Monitoring, Follow up & Closing out NCR.

Co-ordination with 3rd party inspection agencies and clients for the inspection activities. 4. ENI International Resources Ltd,

Work : Welding & NDT Inspector

Location : ZUBAIR, IRAQ.

Duration : 15th April 2013 to 18th June 2014,

Project : ZUBAIR OIL FIELD DEVELOPMENT PROJECT,

Client : ENI BV IRAQ, Operating Company

Role and Responsibility as a : WELDING & NDT INSPECTOR.

Review and approve Contractor and Inspection and Test Plans for conformance to specification, codes and standards and identification of inspection intervention requirements.

Verify quality control documentation in the form of Inspection and Test Plans, Method Statements and

Work instructions and inspection records / test certificates are available prior to work commencing.

Ensure work sequence is planned and controlled via Implementation and adherence to company approved method statements and work instructions.

Surveillance activities of Pipeline / piping / DGS / Christmas tree/ construction and testing works at site as required by Inspection and Test Plans.Verify product conformity and full compliance with engineering drawings specification, codes & standards and project contract documents.

Witnessing NDT of Welding works to verify adequacy of construction and inspection methodologies in producing product conforming to engineering drawings, specification, codes & standards and project contract documents.

Review and acceptance, via signature, of process and inspection verification documents in the form of Inspection and Test Plans, Inspection records, checklists and Test certificates.

Monitoring and reporting the works status using Computer software (MS project).

Ensure company regulations with regard to work safety and environment preservation are maintained.

Produce and submit daily Inspection Reports identifying items inspection, acceptance / rejection rates and area of concern. Carry out surveillance inspection of materials, consumables, welding for the different piping systems, piping supports and steel structure.

Check for the hydro-test packages, witness for hydro-tests and reinstatement works.

Review, endorse NDT and QC reports and prepare daily and weekly reports. Assessment & review of documentation required for the successful work completion.

Witness building, bolts tightening and hydro-testing for Flanged end pipe spools for the successful work completion. All Pipeline and piping welding activity inspection. Witness welder certification test (WQT) and (PQR) test inspection. Verification welder certificates and ID cards. Reviewing All NDT Mentored.

Verification welder certificates and ID cards. Reviewing All NDT Mentored. Witness Non- Destructive test as MT, PT, UT, and VT. Conducting Radiography Film Interpolation piping and pipeline. pg. 5

5. Work Consolidated Contracting : QC Inspector International Piping, Company Welding Location : KAZAKHSTAN. ATYRAU,

Duration : 29

th

January 2011 to march 2012,

Project : KAZAKHSTAN DEVELOPMENT EXPENTION PROJECT, Client : AGIP KCO, an Operating Company,

Role and Responsibility as a : QC INSPECTOR PIPING & WELDING.

Witness WPS, PQR & WQT, as-per required codes and standard.

Perform and strictly monitor the following inspection activity as-per ITP, QCP and project specification.

Review and verification of materials certificate’s and cutting plan before fabrication.

Monitoring weld joint preparation. Fit-up inspection, welding inspection and visual inspection.

Welding inspection of Tie-in & repair inspection. Verification of pipe fit-up and piping diameters.

Preparing of As-built Drawings, weld maps of shop and field welds.

Monitoring of pre Heat treatment before start welding activity.

During welding, check proper parameter as-per was. Control welding consumables and monitoring records.

Monitoring weld defect rate as-per procedure. Welder performance monitoring and taking corrective action. Monitoring PWHT in special requirements.

Verification of PWHT reports with report to procedures and specifications. Hardness inspection

Arrange and co-ordinate NDT activity’s. Evaluation of NDT results (MT, PT, UT, RT).

Especially Interpretation of Radiography’s reports.

Inspection of piping spools and structural modules for testing release.

Assure all the piping fabrication and handling of fabricated spools and installation are in accordance with general arrangements and Isometric Drawings/project specification.

Preparation and review hydro test packs according to P & ID and Isometric and organizing hydro-test.

Arrangement and witnessing of Hydro testing, Leak testing, pneumatic testing according with client specification and approval drawing.

Verify Instruments / Equipment’s are calibrated as-per QA/QC procedures and availability of all the calibration certificates. Daily/Weekly/monthly reporting QA/QC activities to project management and Client. Attending weekly / fortnightly / monthly construction and management meeting.

Monitoring, follow up & Closing out NCR.

Co-ordination with 3rd party inspection agencies and clients for the inspection activity. 6. Consolidated Contracting International Company, Work : QC INSPECTOR WELDING,

Location : KAZAKHSTAN. OFFSHORE, D-ISLAND,

Duration : December 2008 to 31 August 2010

Project : KAZAKHSTAN DEVELOPMENT EXPENTION PROJECT, Client : AGIP KCO, an Operating Company,

Role and Responsibility as a : QC INSPECTOR WELDING.

Witness WPS, PQR & WQT, as-per required codes and standard.

Perform and strictly monitor the following inspection activity as-per ITP, QCP and project specification.

Review and verification of materials certificate’s and cutting plan before fabrication.

Monitoring weld joint preparation. Fit-up inspection, welding inspection and visual inspection.

Welding inspection of Tie-in & repair inspection. Verification of pipe fit-up and piping diameters.

Preparing of As-built Drawings, weld maps of shop and field welds.

Monitoring of pre Heat treatment before start welding activity.

During welding, check proper parameter as-per was. Control welding consumables and monitoring records.

Monitoring weld defect rate as-per procedure. Welder performance monitoring and taking corrective action. pg. 6

Monitoring PWHT in special requirements.

Verification of PWHT reports with report to procedures and specifications. Hardness inspection

Arrange and co-ordinate NDT activity’s. Evaluation of NDT results (MT, PT, UT, RT).

Especially Interpretation of Radiography’s reports.

Inspection of piping spools and structural modules for testing release.

Assure all the piping fabrication and handling of fabricated spools and installation are in accordance with general arrangements and Isometric Drawings/project specification.

Preparation and review hydro test packs according to P & ID and Isometric and organizing hydro-test.

Arrangement and witnessing of Hydro testing, Leak testing, pneumatic testing according with client specification and approval drawing.

Verify Instruments / Equipment’s are calibrated as-per QA/QC procedures and availability of all the calibration certificates.

Daily/Weekly/monthly reporting QA/QC activities to project management and Client.

Attending weekly / fortnightly / monthly construction and management meeting.

Monitoring, follow up & Closing out NCR.

Co-ordination with 3rd party inspection agencies and clients for the inspection activity. 7. Consolidated Contracting International Company, Work : QC INSPECTOR WELDING,

Location : KUWAIT, Mina All Ahmadi

Duration : 27

th

January 2007 to 10 September 2008

Project : OIL 2K Projects. Ethaline projects (Kuwait) Client : Technip and Flor denial.

Role and Responsibility as a : QC INSPECTOR PIPING.

Preparation of Inspection and Test Plan, checklist, procedures and review of construction drawing.

Material Receiving inspection of all RTRP/FRP Pipes and fittings, Gasket, valves, flanges, bolts & nuts in compliance to material list, mill certificates, test reports and correct material specification.

Control of quality for piping fabrication such as fit-up, visual and dimensional inspection conforming to approved for construction drawings. Responsible for issuance of Non-Conformance Report if any violation and out of standard for piping works. Conducts quality co-ordination meeting and initiate corrective and preventive action. Inspection of piping spools fabrication, installation and testing.

Assign as hydro test engineer for all piping and thermoplastic piping, shop fabrication.

Line flushing, air blowing; pressure testing, piping lay-up inspection, relief valve installation, re-instatement and final inspection for mechanical completion.

Responsible for inspection of pipe spools for shop and fabrication such as fit-up, dimensional and visual inspection as Company specification.

Prepare Request for Inspection(RFI) to Project Management Team(PMT) and Project Inspection Division through Quality Management Information system(QMIS)

Witnessed, checked, monitor and inspect of hydro test pressure as per specification (General Requirements for Pressure Testing)

Prepare Non- Conformance Report (NCR), Preventive Action Request (PAR) and initiate corrective Action for every violation and out of Standard of Construction activities. Close log book entry or surveillance violation.

pg. 7

8. M C S C Company. Bahrain.

Work : PIPING INSPECTOR,

Location : BAHRAIN, MANAMA,

Duration : 9

th

January 2000 to 3

rd

March 2006

Project : POWER PROJECTS, GOSOLINE PROJECTS,

Client : BAPCO, BANA GAS, BANACO,,

Role and Responsibility as a : PIPING INSPECTOR.

Witness and monitor suppliers/contractors work activities, inspection and test in accordance with the approved Quality Plan, ITP, Quality Procedures and etc.

Ensure testing, measuring equipment is fully calibrated as per specification and has current certification.

Witnessing tests like Magnetic Particle Testing, Ultrasonic Testing, Dye penetrant testing.

Preparation of Daily/weekly inspection reports, pre and post-reports, worksheets, noncompliance reports etc. In process inspection of pre-fabricated items, final inspection and issuing IRN (Inspection Release Note).Review daily reports like DWR, PMI report, and PWHT reports. Review Hydro/Pneumatic test packages and witness test.

Inspection of Gratings, dimensional checks on fabricated structures/modules.

Verification Mechanical completion Package. Issue of Non- conformance reports & verification of Corrective/Preventive action, Liaison with client inspectors for inspections of Hold and Witness Point.

Witnessing / Inspection of Tie-In and Hot Tap welding activities.

Prepare Request for Inspection(RFI) to Project Management Team(PMT) and Project Inspection Division through Quality Management Information system(QMIS)

Assign as hydro test engineer for all piping and thermoplastic piping, shop fabrication 9. S K Engineering & Construction Company .Ltd

Work : PIPING INSPECTOR,

Location : KNPC (Kuwait National Petroleum Company, Duration : March 1998 to 31 may 1999.

Project KNPC. (SaIbha Refinery). Project- AGR project, Client : KNPC

Role and Responsibility as a : PIPING INSPECTOR.

Inspection on construction of pipe lines (2” to 45” Diameter)as per the code& procedure.

Inspection on materials with test certificate as per the requirements,

Inspection on Welding consumables on arrival & during process,

Inspection in Dimension wise as per drawing requirements.

visual Inspection on Before, during &after Welding as per needs,

Conducting hydro test on the pipe lines & preparing hydro test package.

Inspection on Construction of welded storage Tanks as per Code (API650).

Conducting tests like Tank circularity &Verticality check, Peaking &banding checking,

On each Shell Course On the Tanks, Vacuum Box Test, RF pad Air Leak

Test, Roof Plate Leak Test, Hydro Test, Tank Foundation settlement during & after Hydro Test, As per Procedure. Inspection on SS piping fit

Offering NDT Requirements like (PT, MT, UT, and RT&PWHT) as per the Code for the storage tanks.

Inspection on new arrival of equipment in Quality Wise, & Maintaining Records.

Inspection before & after installation on Equipment like level-Co-ordination with dumpy level.

Inspection on fabrication of pressure vessel as per the code.

Inspection on ONSHORE & OFF SHORE STRUCTURAL Steel fabrication.

pg. 8

Technical Qualification

Certified CSWIP 3.1 WELDING INSPECTOR (TWI). Certificate no- 57188/2

Certified Radiography Testing course Level -2 of A.S.N.T

Certified Penetrant Testing course Level -2 of A.S.N.T

Certified Magnetic Testing course Level -2 of A.S.N.T

Certified Ultrasonic Testing course Level -2 of A.S.N.T General Qualification

B. Tech. (Mechanical Engineering) Institute Of Technology & Management Studies (ITMS)

S.S.C Gurukul Vidya mandir. SR,SEC (Board of higher Secondary Education )

H.S.C Gurukul Vidya mandir. SR,SEC (Board of higher Secondary Education Computer Proficiency

Window Vista, XP, WIN 7, planning software – MS Projects. Driving License

WB-252********** (India). Validity 31/05/2021.

Family Status: Married; # of Child: One (14+).Family is in India.

Notice period –Immediate

E signed

Kanai debnath

Date

Welding & NDT Inspector



Contact this candidate