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Sr. Mamager Maintenance ( Electrical, Instrumentation & Utility )

Location:
Ahmedabad, Gujarat, India
Salary:
15Lacs /Annum
Posted:
September 21, 2018

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Resume:

* * * * * S A N D E E P K U M A R G O S W A M I

Senior Management Professional

Plant Maintenance / Project Management / Manufacturing Operations / Planning/ Production

~ Driving ambitious benchmark-setting growth & expansion in operations & business with 11+ years of experience

CAREER OBJECTIVE

A Performance driven professional, adroit at directing manufacturing operations involving Project Management

& Plant Maintenance, Manufacturing Management, Production Operations, Vendor development, Govt. Liaisoning. Proven skills in formulating pre-planned developmental strategies for achievement of goals and targets by identifying & developing new avenues for long term growth. PROFILE SUMMARY

Having a strong skill in process improvement and cost reduction initiatives and implementing 5S/ TPM systems for enhancing plant efficiency & profitability. Demonstrated analytical problem solving and organizing ability coupled with strong skills in communication and relationship management.

Handled Greenfield projects of FMCG/ Steel Rolling / Tire/ Rubber industries from initial to handover with rated capacity production.

Sound Experience in Maintenance of Various Manufacturing plant machineries of FMCG, Tyre /Rubber, Steel Fabrication, Steel rolling mills industries.

Sound Experience of operations and maintenance of utility equipment’s like Chiller, Boiler, HWG, Cooling tower, DG, HT/LT Power yard, Transformers and HT/LT Power Distribution /Switch gears panels.

Competent in progressive initiatives like 5S/ TPM / Process Cost Reduction & Value Engineering Initiatives.

Executing Cost saving projects/measures and modifications to achieve substantial reduction in expenditures and Budget targets.

To ensure completion of projects within stipulated timelines / cost parameters, determining the effectiveness of resource utilization like Manpower, Equipment & Machines.

Efficiently preparing & maintaining entire Plant Engineering related reports, and work delegation schedules for timely completion of Running Engineering jobs.

Developing and executing short and long-term improvement plans; coordinating for Productivity safety and ergonomics improvements with Engineering Departments.

Handling Process control, test and Validation of processes as per customer expectations.

Enhance Training, Job skills and GMP practices for Employee engagement & culture building.

Building strong networking relationships within & around organization for collaborative efforts.

Well versed with Maintenance & Project MIS reports and improvement actions for Profitability.

New Equipment / Machine development for process improvement/New product development of the Tire/Rubber, Steel and Food industry .

Project budgeting, Planning, Execution, commissioning and product stabilization with rated capacity for tyre, rubber, steel, food industries.

Deft at Electronics, Electrical & Instrumentation (EEI) Maintenance & projects.

Quick troubleshooting in all types of Electro-mechanics-based plant Process machines/Equipments.

Leading a big team of engineering, utility and production departments.

Good techno commercial analysis for the project & development activities. CORE COMPETENCIES

Process Improvements >New Product Development >Business Process Enhancement

Cost & time Saving Initiatives >Training & Team Building >Coordination

Communication Skills >Decision Making >Compliance Awareness

Coaching & Leadership >Creative Progressive Thinking >Lead, Motivate & Support Teams

Adaptability >Problem Solving >Time Management

(Contd.)

PROJECTS

MAINTENANCE

INSTALLATION &

COMMISSIONING

DAILY PROGRESS

REPORTS

SANDEEP KUMAR GOSWAMI

: +91-900*******, 982-***-****

: ac64k3@r.postjobfree.com

Dob: 06thJanuary, 1985

: E-804, Applewood Sorrel

Bopal, Ahmedabad-380058 (Gujarat, INDIA)

2 P a g e S A N D E E P K U M A R G O S W A M I

WORK EXPERIENCE

GrainSpan Nutrients (Ahmedabad, Gujarat, India)–Sr. Manager- Maintenance and Utility– Aug 2016 to till- date

Established in Grain Span is a part of Siddhi Glucose which is a very reputed glucose manufacturing company, Grain Span is in the business of maize, rice grit and flour manufacturing as well as ready to fry extruded food pellet with the manufacturing capacity of 30 MT /day. Major Responsibilities:

Completed the Green field Project of Extruded snacks pellet manufacturing line cost 70 cr.

Preventive, Break down and Predictive Maintenance of overall plant machineries like wheat flour Mixer, Extruders, Pellet Cutter, and pellet Driers and packing machines of FEN S.r.l Pellet plant.

Operation and Maintenance of snacks pellet fryer line (SuppliedbyKuiper’s Netherlands) and online packaging machine 4 No. (Pace Packaging Model: P 250, Capacity :60-70 pouch /Minutes)

Stabilization of 2D,3D and Die cut snacks pellet products in quality and production capacity aspects.

Operation and Maintenance of utility equipment’s like Chiller, Hot water Generator, Air compressor, cooling tower, DG and HT/LT power yard, Transformers and HT/LT power Distribution panels.

Calibrations of all process measuring equipment’s Like RTD, Gauges, Flow meters etc. and validation pf software’s.

Design and ordering the Die and moulds for the Extruders and 3D pellet cutter as per product requirement.

Finalizations of All imported spares, critical and high cost spares and ordering & spares management.

Vendor Development for the plant equipment’s, spares, running projects, AMC, Job works, Process consumables and all types of plant engineering works.

Preparing the yearly budget for plant maintenance and project activities, & Quarterly preparation report of budget Vs. actual to management.

Techno Commercial reports preparation for procurement the equipment’s for process improvement, operation cost savings projects, manpower cost reduction modifications etc

Follow up with purchase, finance for financial activities like PO, Payment terms, Bank Guarantee, LC, Taxation, etc

Liaisoning with Govt. Departments Like GEB, Weights & Measurements, PCB, Factory Inspector etc.

Team Building, recruitments of the engineering team pillars and organizes team motivation programs.

Daily morning Meeting with operation and engineering team for the daily productivity report, Failures, and progress of running projects and modifications.

Leading a team for process/equipment modification to Reduction of wet waste, Recycle of wet waste, Zero breakdown, Zero accident and Zero RPP generation in Plant.

Conduct yearly Energy audits for fuels & Electricity consumptions study and Utility equipment efficiency and cost reduction.

Maintaining all Engineering and operations Records & documents as per ISO standards and Audits.

Implement 5S/TPM/ Kaizen activities for cost reduction, energy & time saving.

Organize industrial trainingprogrammes for skill development of plant maintenance &operation team and zone leaders.

To maintain Line wise MTTR, MTTF/ MTBF, FIT & OEE as per the target

Provision of Poka-Yoke for product and process quality improvements. TTK HEALTHCARE LIMITED (Jaipur, Rajasthan, India)–Manager Projects and Maintenance– July 2014 – July 2016.

TTK healthcare is part of TTK Prestige group and was incorporated in 1958 and went public in 1985. TTK Health Care Limited is a south Indian based company which is enjoying market leadership in specific product categories like Kitchenware, Pharmaceuticals, Contraceptives, Medical devices, Food products etc. The TTK Jaipur Plant for the manufacturing of Ready to fry foods extruded Pallets Manufacturing Food division

(Snack Extrusion Pellet), is a fully automatic (automation machineries based) plant. With a maximum capacity of approximate 50 MT /daywith two huge capacity lines 1000 kg/hr per line, the plant was supplied by FEN S.r.l Italy. The total cost of this project was roughly INR 75 crores. Major Responsibilities:

Installation & Commissioning the Green Field Project of Ready to Fry Extruded Snacks Pellet Manufacturing Plant Supplied by FEN S.r.l Italy.

Production & Utility Equipment Unloading & Installation, Commissioning as per Layout.

Inspection & Testing of Plant HVAC System.

(Contd.)

VENDOR

MANAGEMENT

PLANNING OF

PREVENTIVE

MAINENANCE

TEAM TRAININGS

BUDGETING

3 P a g e S A N D E E P K U M A R G O S W A M I

Finalize all Electrical HT/LT panels, SLD finalization, complete plant electrification, HT/LT cable laying, Transformers,cable tray installation and process & Utility Equipment’s Electric panels installation & commissioning.

High Speed Diesel Station of Capacity: 20 KL.

Factory Infrastructure (Lifts, Shutters, Furniture’s, Doors, Windows Etc.)

Daily Project Progress Reporting & Weekly Review with management.

Vendor Management with Billing & Reconciliation

Utility Service Pipe line installations.

Testand trails of Both HTE/MFE line with all types 2D/3D/Die cuts product in quality & production capacity aspects.

Autonomous, Preventive & Predictive maintenance work, for improvement of M/c efficiency.

Manpower handling, planning for higher productivity with zero defects & zero breakdowns.

New improvement projects, Planning and localization of spares, handling all the issues regarding quality of new lines.

Closely monitoring the project and make a robust MIS system to inform management about the work progress & ongoing activity on daily & weekly basis.

TECPRO SYSTEMS LIMITED (Alwar, Rajasthan, India)–Deputy Manager Maintenance (Maintenance and Utilities)– Aug 2011–July 2014.

Tecpro Systems is an Indian MNC with a global footprint in Rubber Legging industries & Power sector worldwide The company is into Manufacturing of Gears, Pulley, Wheel base, Belts, Castings & Coal handling systems etc. at Bhiwadi plant. Major Responsibilities:

Preventive, Predictive & Breakdown maintenance of Rubber legging plant machineries like Rubber Mixers, Extruders, Rubber Laminators and Rubber curing press.

Preventive, Predictive & Breakdown maintenance of steel technical structures fabrications & pulleys, rollers Conveyors and Electro-forge welding grating manufacturing machines.

Preventive, Predictive & Breakdown maintenance of Lath, Milling, Shaper, VMC, CNC Lath, Surface grinders, Plasma Sheet cutting machine, Hydraulic sheet bending, Auto Hydraulic shearing machines.

Preventive, Predictive & Breakdown maintenance of fabrication shop machine like arc, argon and MiG welding machines, Hand grinders, Hand Drill machines, Bench Drill Machines etc.

Operation and maintenance Utility equipment’s like Boiler, Chiller, Air compressor, RO System, DG, Cooling tower and HT/LT Switch Yard and Panels etc.

Prepare and maintain the documentation as per IMS Requirement.

Site Manager for the project installation & commissioning in turnkey’s project Like Reliance Power, NTPC, Shree Cement etc.

BALKRISHNA TYRES LIMITED (Bhiwandi, Maharashtra, India)–Joined as GET and then promoted to Sr. Engineer/ Shift In charge (Maintenance and Process Engineering)– May 2007–Aug 2011. Balkrishana Tyres limited is a unitof Balkrishana Industries Ltd. (Poddar Group). With a global footprint in tire sector worldwide and Manufacturing Radial & Bias OTR tires at its Bhiwadi plant, it’s a completely process oriented plant and fully automation

(PLC/CNC) machinery based plant.

Major Responsibilities:

Handling the EEI Breakdown of total plant machineries like Rubber mixer, Extruders, Bias cutters, Tire building machines, Tyres rubber laminators, Bead Wire, Tire curing press etc. in shift.

Handing the EEI breakdown of Utility equipment’s like Boiler, Chiller, Air compressor, RO System, DG, cooling tower etc.

Handling the Breakdowns in Electrical panels like HT/LT panels, MCC, PCC and AMF panels.

Trouble shooting in PLC, CNC, Scada, AC/ DC VFD and Instrumentation base process machines panels.

Preventive and predictive maintenance of all plant equipments as per schedule.

Updating of preventive /autonomous maintenance check sheets as per observations/analysis

Spare management, Day to day check the spares availability in stores and coordinate with stores & purchase.

Involved in maintenance & Process Engineering. Planning, analysis of breakdowns and their countermeasures etc.

Maintaining the documents as per the IMS certifications, as per contingency and machine

Implementation of TPS / KAIZEN / 5S activities in the plant.

Team handling and manpower planning, Shift scheduling.

Improvements in Rubber mixing, Rubber Extruders, Fabric calendars, Bias cutter, Tire building, Rubber laminator (Marangoni), Tire curing, / Assembly Lines etc.

(Contd..)

4 P a g e S A N D E E P K U M A R G O S W A M I

PROJECT SUMMARRY

In last 11 years’ experience my major projects are:

Grain Span Nutrients Pvt. Ltd (Extrusion Ready to fry Snacks plant): I have joined this project during Greenfield stage and done the Execution and Planning of Electrical & Utility Equipment’s and piping’s now the project is completed. This project has two major parts: Raw food pellet Extruders and Pellet Dryers, we have three Extrusion lines with the capacity 20 MT/each line per day, the tentative cost of project INR 200 Cr.

TTK Healthcare Limited: I had joined this project during its Greenfield stage and completed the Execution and planning of Electrical & Utility part completed within 1.2 years.This project had two major part Raw food pellet extruders and Pellet Dryers, we have two Extrusion lines with the capacity 30 MT/each line per day, the tentative cost of project is INR 75 Cr.

Tecpro Systems Limited Steel (Rolling Mill and Reheating Furnish): I took this project as a greenfield project and done planning and execution of Electrical, instrumentation & Utility part of this project independently. This project had two major part Steel Reheating Furnish and another one steel rolling mill with capacity 720 MT/Day in a planning stage and completed within the time limit (approx. 26 months) and the project cost was around INR 800 Cr.

Bal Krishna Tires: I was involved in the Installation &Commissioning of the following machines:

Radial, Bias Tire building machines GT#1 & Gt#2 TBM 59J (Make- Alfred Herbert), Yantai China, and Tire Curing Press in Radial plant.

MARANGONI Rubber Laminating Machine CNC Based with Siemens sinumaric- 611D drives.

6” & 8” Cold feed trade Rubber Extruders.

Tire Curing Press Make –Trammic, GRM, L&T

Modified Rubber Mixer with a capacity of 240 Litres TECHNICAL SKILLS

Having a sound experience of maintenance of Industrial automation-basedPLC, CNC, Instrumentation based systems) Electro-mechanics-based machineries like Food processing plant machineries (Extruders, Pellet Cutting system, ShakersPre-Driers, Continuous dyers

Tire/rubber plant machineries like all Rubber mixing, Rubber Extruders, Fabric calendars, Bias cutter, Tire building, Rubber laminator (Marangoni), Tire curing, / Assembly Lines etc.

Heavy engineering industries machineries like SPM, Welding Robots, Electroformed welding machines, Auto Laths, Milling m/c.

Sound knowledge of Extruders Die, Dies inserts, Stampings Die rollers and it’s design and manufacturing.

Knows PLC’s Quick Trouble shooting, maintenance of PLC (Siemens S7-200, S7-300, S7-400 and Mitsubishi FX-2N, Q series and G Fanuc and Allen-Bradley micrologix-1000 to1500 systems)

Worked on PLC’s software’s Simatic ManagerV10.0.1, Microwin V6.0, Gx Developer V.6.1, Versapro, WPL soft V.2.20.11, RS Logix 500 Rockwell automation software’s.

AC and DCVFDs Installation, trouble shooting and maintenance of Drives as" control Technique’s Commander SE & SK and DANFOSS Automation series and VLT (300,2800,5000) series VFD and Siemens micro master 440, sinamics G120 VFD and Mitsubishi A700, A 500, E700 and Allen Bradley Power Flex 40 &70 VFD and Delta Electronics VFD’s

Siemens CNC controllers with Siemens sinumaric- 611D drives & its software Power line 840 D.

Knowledge of Process Flowmeters, Controls valves, PID controllers, Temperature Controllers, Thermo couples, Transmitters, Pressure switch, Process recording charts etc.

Hydraulic Pumps (Van rotary, Plunger pumps, Geared pumps) and Hydraulic valves and cylinders of Yukeen & Polyhedron make systems.

Pneumatic valves, control valves, PID controllers, transmitters of SMC, Festo, TMC makes. And Maintenance of All Types Pneumatics Cylinders

Good knowledge of Maintenance of HT &LT power yard and Power distribution panel, Circuit breakers, MCC, MCB, ACB, OCB, and All types of AMF panels

Hands on Experience in maintaining utility equipment like Transformers / Panels / DG Sets, Air Conditioning, Power, Controls, Lighting Systems, Automation, CO2 & O2 Gas Bank etc. TECHNICAL TRAININGS

Completed Six weeks industrial training at “BHARAT HEAVY ELECTRICALS LIMITED”, Bhopal.

Training Program attended in EPHL (Electro Pneumatics & Hydraulics Ind. Ltd.) Pune for CNC Pipe cutting, Plate bending machines (Operation & Maintenance).

Training program attended at COMS Certification for IMS (ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007)

Training program attend for 5S & TPM work shop training in Bhiwadi Manufacturing Association.

Attended three months training program on for Industrial automation and Siemens S7-300 &S7-400 PLC’s & Rockwell automation plc’s MicroLogix 1200 & 1500 series in Sofcon Institute, Noida

In-house training Program attended for Energy & Cost saving.

In-house training Program attended for 5’S / Kaizen / TPM.

In-house training Program attended for ISO, EHS & OHSAS. 5 P a g e S A N D E E P K U M A R G O S W A M I

Took training from Sangjin Co. Development, Korea for understanding the new features and final inspection of Electro forged welding. (Contd.)

PERSONAL SYNOPSIS

Passport: J6773403, Expires in2025

Nationality: Indian

Marital Status: Married

Permanent Address: 63, Janta Nagar, Rakadhi, Sodala, Jaipur, Rajasthan–302019 PERSONALITY TRAITS

Honest, sincere, dedicated and proactive.

Thoroughly conversant in generating, acquiring and nurturing relations with vendors & other agencies.

Exceptional communication, negotiations & liaisoning skills blended with strong team management skills. EDUCATION

B.E (Electronics and Comm.) passed with Honours- 71% from RTU– Jaipur (Rajasthan, India) in 2007.

Pursuing MBA (Operations) from Symbiosis University in Pune, India.

12th from Sr. Secondary Education Board (Science stream) from Ajmer, Rajasthan with 74% in 2002.

10th from Secondary Education Board from Ajmer, Rajasthan with 70% in 2000. AWARDS AND RECOGNITIONS

Awarded with Best Performance and Team Leader (F.Y 17-18) by Chairman of Grain Span in 2018.

Got Special Appreciation letter for Major Achievements like waste Reduction, Wet waste Recycle equipment development, HWG Fuel Saving 20%, Special Die Rollers design enhance 5 times life of die by company Chairman April 2018.

Energy and Space Saving award in the TTK Jaipur unit April 2016.

Secured Silver Award for 5s & TPM Implementationfrom TTK Healthcare in 2015.

Certified Internal auditor For IMS (ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007) in 2012.

Got Electrical Supervisor License from RSEB (Rajasthan State Electricity Board) in Jan 2012 in Jaipur, India (License no.7717)

Our team won 1st prize from the Indian Ministry of Energy Conservation for Energy conservation in 2011 in BKT Tires.

Got Special Appreciation for reduction of Energy consumption in 2011 by BMA House Bhiwadi.

(SANDEEP KUMAR GOSWAMI)



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