Quality Assurance Engineer

Johnson Oommen

**** ****** **** ****, ******** city, Texas -77459

281-***-****(Home), 281-***-****(cell) / *******.********@*****.***

Electrical/Quality Engineer

Total Quality control / Quality Assurance / Lean manufacturing /SQA/ RGA

evaluation. Implement Quality process/procedures to ensure product/service

quality. Experienced in power plant/Switching cubical installation

/maintenance. Expertise in communication technology.

Analytical, bottom line driven Quality Engineer with expertise in Root

Cause Analysis by

8D methodologies. Reputation in lean operation for space reduction, cost

reduction and all 7

kinds of Muda (waste) reduction. Master presentation of internal/external

Quality matrices

Core competencies include:-

Failure Mode & Effect Analysis(FMEA) Design adequacy checking, Testing and

commissioning of 66kv/33kv/11kv

Cpk, DPU and QPPM trend calculation substation

Root cause Analysis by 8D methodology (RCCA) battery, Major power plant & Switching

Quality Alerts and Manufacturing Aids cubical

RGA process and MRB material movement Installation / maintenance.

Coordinate inspection/testing activities.

OMS/TQC Check list preparation

Certified Internal Auditor(AS9100C) 66/33kV distribution substation operation

Certified Lean Green Belt

NPI evaluation and FAI process Electronic switching telephone Exchange

operation and maintenance

Fiber optic transmission equipment

installation, testing, start up,

commissioning and maintenance

PROFESSIONAL EXPERIENCE

FLEXTRONICS INTERNATIONAL, INC., Stafford TX

Flextronics is a leading Electronics Manufacturing Services

provider offering design, build, ship and service electronics products

through a network of facilities in 30 countries on 4 continents. - ISO9001,

ISO13485 and AS9100.

QUALITY ENGINEER - June 2006 to present

Major responsibilities:-

o In charge Quality Engineer of Quality inspection department for all

product/ process.

o Interface daily with other departments(Engineering, customer

service, program management and directly with customers) on quality

issues both internal and external

o Create/coordinate RCCA, 8D's purge activities, containment plans and

inspection.

o Support engineering department on FAI builds and setting inspection

points for electromechanical assemblies like capital equipments

utilized in semi-conductor industry, oil and gas, power management,

medical and solar technologies.

o Customer complaint investigation including comprehensive failure

analysis, OMS modification.

o Returned material control and assisting customer service in

determining if complaint warrants issuance of credit

o DPU and QPPM trend calculation and posting to Flextronics Global

quality web site

o Conduct two or more internal audit per year (AS 9100C).

o Conduct weekly Material Reject Board meeting to cover trending

failures, current material disposition and MRB levels

o Conduct two plant wide 5S audit every month and co-leader of safety

committee.

Selected accomplishments:-

. More than 90 formal corrective actions implemented following the 8Ds

analysis. Actions included changes in process parameters, methods,

testing, inspection and packaging

. Carried out more than 250 First Article Inspections and submittals

. Create and submit many Supplier Problem sheets (SPS) to customer to

correct BOM, Drawings and operation methods.

. Create or redlined many ACAD drawing to present to customer for

quality improvements.

. Create or modified many Operation Method Sheets (OMS)as needed)

. Created or modified many test fixtures to improve quality and Poke

Yoke.

. Saved company over $274K /month as a contributing member for multiple

lean projects reducing production/delivery lead time and leaded 6 lean

projects

DEPARTMENT OF TELECOM, GOVT. OF INDIA

Divisional Engineer -- from 1995 to 2004

Major responsibilities:-

o Officer in charge to handle daily operations of Telephone exchange.

o Installation/malignance of main Electrical Power Room of telephone

exchanges

o Handle end to end installation/completion of optical fiber cable

transmissions projects.

o Each project includes:- Survey, route map preparation,

estimation/quoting, material procurement, optical cable laying

/cable splicing, Optical fiber end equipment installation and

testing, Project submission to quality assurance testing/acceptance

department &Commissioning.

Selected accomplishments:-

. Installed and commissioned 23 SDH optical fiber transmission lines

. Upgraded 11 PDH transmission equipments to SDH.

. Design adequacy checking, Testing and commissioning of

66kv/33kv/11kv substation at Kerala, India. Installed and

commissioned two 33/11kV distribution substations and participated

one 66/33kV sub-station installation.

. Project installation cost for all of the projects were less than the

forecasted amount.

DEPARTMENT OF TELECOM, GOVT. OF INDIA

Junior Telecom Officer -- from 1991to 1995)

Major responsibilities/accomplishments

Perform end to end completion of Electrical power room installations at 7

exchange buildings. Performed functional and quality assurance testing,

Starts up, & commissioning.

Education & Credentials

. Continuing certificate program in Drafting Technology at HCC, Houston

. Already completed Basic CAD, Intermediate CAD, and Advanced CAD.

. Specialized basic CAD (Micro station) and Basic Pipe Drafting &

advanced pipe drafting.

. Certified in Lean Logic- Level-1,Level-2 and Level-3

. Certified in Global ACA FAI training conducted by Applied Materials,

Corporate environmental Responsibility Program, certification in

5why, Kanban(pull replenishment), value stream mapping, waste

identification, Cpk, Poke Yoke, work load leveling

. Certified Six Sigma Lean Green Belt. Certified Internal Auditor AS

9100C.

KERALA UNIVERSITY, Kerala,

India

. B-TECH in Electrical Engineering (1990); GPA 3.9

. First rank holder of Electrical engineering for the year 1990 at TKM

college of Engineering, University of Kerala, India

Technical skills

Mechanical software: Auto CAD, Specialized CAD (MICRO STATION)

ERP: Fujitsu-Glovia

Language & Web tool: Basics

Statistical & Office Tools: MS Word, MS Excel, MS Access, MS PowerPoint,

and Visio.

Operating skill: OTDR (Optical Time Domain

Reflectometer), DTA (Digital

Transmission Analyzers),

Optical Power meter, Microwave

Transmission/receiver end

equipments. All kinds of decibel meters.

Languages: English, Malayalam & Hindi - Excellent communication skill

References: Available upon request.

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