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Manager Quality

Lucknow, Uttar Pradesh, 226017, India
$50,000 to 60,000
February 23, 2012

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GUNJAN SRIVASTAVA Address P.O BOX 2252, Gaborone Botswana

Mail at:

Mobile No: +267-74756130


To be a very successful enterprising professional looking for challenging job responsibilities in Manufacturing Industry with lots of enthusiasm and innovative ideas & to explore my knowledge so as to achieve more heights with the growth of organization.

B.E. Mechanical from JSS Academy of Technical Education, Noida (U. P.) with experience of 10+ yrs.

Key Areas:

Press –shop production and dispatch plans and closely monitoring them for sudden changes from the customer. Co- ordination with Technical Department for New developments products.

Developed new sheet metals Die, through vendors. (Casting and Plate Type)

Reducing W. I. P. by implementing Tandem Loading, Lean Manufacturing (Single Piece Flow) and closed planning.

Problem Solving by using QC-Tools, Fish- Bone Diagram, Root- Cause Analysis, 5 why sheets.

Executed Kaizen activities as a group leader for Time Saving, Space Saving, and Material- Handling improvement.

Reduced Rejection and Rework PPM Level through die improvement plan.

Reduce die change overtime through SMED steps.

Improving Manufacturing processes by Improving parameters in sheets metal components & also by KAIZEN, Poka- Yoke etc.

Reduction and eliminate the non value added activities and operations.

Guiding the team in maintaining Qualitative and Quantitative production.

Effective utilization of resources to maintain OEE.

Stated Various Motivational Activities such as Oath- taking System by workmen at the start of each shift 10-min. regarding Quality, Safety, Discipline and 5-S.

Working Experience:

An Experience of 10+ yrs in various reputed companies since September 2002 onwards.

Worked as Trainee


Worked as Supervisor in Production Line (September 2002- October 2003)

Advance Equipment (Process equipment's for chemical plants.)

Noida (UP)

Worked as Executive in Production

Microtek Forging (A Unit of Bajaj Motors Ltd.) Nov 2003 to May 2006

Gurgaon (HR)

Worked as Sr. Executive

Mark Auto Ind. Ltd. (Joint Venture of Maruti Udyog Ltd.) May 2006 to April 2008

Gurgaon (HR).

Worked as Asstt. Manager

Satayam Auto Components Ltd. Since May 2008 to June 2010

Gurgaon (HR).

Worked as Manager – Senior Manager in Metal Seam Co. Pvt. Ltd. Since June 2010 to Nov 2010

Lucknow (U. P.)

Presently working with – Production Manager in Reliance Foundries (Pty) Ltd. Gabrone Botswana southern Africa. Since Nov 2010 onwards

Presently working – Production Manager in Reliance Foundries (Pty) such as Steel sweeps and shearing blades for agriculture implements industry and has a reasonably big market share in South African market.

Company has commissioned Steel Ingot manufacturing unit in December 2009 and Steel Rolling mill in January 2010. Steel ingot mould have already been casted in Palapye foundry. Reliance

Manufacturing flat rolled products such as round bars, square bars, flat irons and fencing standard and droppers at its rolling mill

Previous Employment

Company Profile: M/s Metal Seam Co. Pvt. Ltd., Accredited with An ISO 9001-2000 co. Engaged in Manufaturing of Steel Drums from 5 ltr. to 100 ltr capacity truly as per IS specification. The company is leading drum manufacturer in North India.

Job Responsibilities:

• Handling process lay out.

• Responsible for the production Output

• Manpower & production planning for Drums

• Company wide Co-Ordination for Kaizen, Suggestion & VA/VE activities

• Handling of IR Issues,

• Designing and Maintenance of Jigs

M/s Satyam Auto Component Ltd. (A Hero Group Company), Accredited with ISO/TS 16949. A group company of Hero Honda Motors Ltd. Engaged in Manufaturing of Sheet Metal Components & Tabular Frame making, use of Heavy Tandem Press Shop- 350 T to 500 T (Make fonyu and Aida – 05 No’s) – Fully Automated with Destacker, Loader, Unloader. Weld Shop (SPM Welding M/c, MIG Elding M/c, TIG Welding M/c, Spot welding M/c, Robotic welding), CNC pipe Bending & Light Press Shop (30 T x No’s), EOT crane, Fork lifter, Utility (D. G. Set, Compressor).

Job Responsibilities:

Achieving targets of Press Shop, Tube Section, and Die Maintenance Area.

Maintaining Productivity, Control Rejection, Rework & Die D/T, Customer Compl, Within the Target.

Involved in making process layout in terms of Man, Machine & Material (Calculating Station Utility).

Motivating, educating and imparting comprehensive training to the workman for creating awareness for quality, good house keeping, productivity, Industrial safety & rejection.

Identification Analysis & Elimination of constraints during production.

Capacity calculation of the shop and Die maintained accordance with schedule.

Breakdown & Preventive Maintenance, on line Die repair, Die trials & Die Spares Consumables planning Monitoring & Control.

Reduction in downtime and Customer Complaints due to dies & Process in Press and tube shop.

Suggestion, improvement, 5S, Kaizen, Poka- Yoka team coordinator.

Mark Auto Ind. Ltd. (Joint Venture of Maruti Udyog Ltd.)

12th May 2006 to 11th May 2008.

Sr. Executive

Plot No. 2, Maruti Joint Venture Complex, Maruti Udyog, Gurgaon

Company Profile

The Mark Auto Ind. Ltd. is Certified by TS-165949, ISO : 9002 and ISO 14001certified company, A Joint Venture with : MARUTI UDYOG LIMITED. It is engaged in manufacturing of Sheet Metal components for body, Axcel Housing assembly, Engine Mounting Frame, Suspension frames, Fuel Tank for all models and Exhaust system of Maruti and many other Automobiles companies in in India and aboard.

Job :- As senior executive production cum quality, looking after press shop.

Range of Machine :- Pnumatic Press 40 Ton, 63 Ton, 125 Ton, 160 ton, 315 Ton, 400 Ton, 600 Ton, 800 Ton.

Job Responsibility

Responsible for production planning and raw material planning.

Responsible for production, production quality and delivery compliance.

Operation standard set for new developing components.

Cost saving through kaizen & value addition and value engineering and yield improvement.

Minimize rejection through fool proof tooling and conducting training for operators.

Optimum utilization of machine and manpower.

Monitoring production plan and quality problem internal & external.

Take corrective and preventive action.

Trainings under- taken

Entrepreneur membership sponsored department of science & technology Govt. of India. Location Noida.

ISO/ TS 16949

TPM (Total Productivity Maintenance)

SMED (Single Minute of Exchange of Die)

Multi- Skilling of Workmen.

Supervisory Skills & Qualities of a Good Supervisor.

3- Days Training on Press- Technology in New Delhi (Workshop on Metal Forming Presses).

Training on problem solving nature.


Personal Details

Father's Name : R.N. Srivastava

Date of Birth : 20th Feb. 1978

Sex : Male

Permanent Address : F-5155 Sector-11 Raja Ji Puram

Luck now -22 60 17.

Marital Status : Married

Languages Known : Hindi & English

Passport No : H4508684

Thanking you,


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