JAYARAJ.K

MobileNo:+919*********

E-Mail:ade0xs@r.postjobfree.com

ProfileSummary:

MechanicalEngineerWithmorethen10yearsofExperienceinProductionPlanning& Control.HeavyFabrication,Manpowerhandling,Materialhandling,RawmaterialPlanning, CapacityPlanningandcontrol,SalesPlanning,DispatchPlanning,SupervisingQualityand alsohavegoodknowledgeinAutoCAD,Pro-E,SAP-PP

CoreCompetencies:

FormulatingProductionPlansandAccomplishingdaily/Monthlytargetswithman andcostparameters.

GettingDetailsfromShopfloor/Storeinventoryforgatheringproject Requirements.

Executingcostsavingtechniquestoachievesubstantialreductioninexpenditures withinthebudget

Assessingtheoperator’sperformanceusingperformancematrix.

Kaizen,5S,SixSigma.

EmploymentDetails:

June2018-tilldatewithNEFABIndiaPvtLtd,Sriperumbudur. ProductMake:PackagingSolutions(Wooden,Corrugations,Foam,Steel) Designation:Engineer–Sr.ProductionPlanningcontrol

Role:

Materialplanningaspermasterproductionplan.

Proactivelymaintaintheoptimuminventorybasedonprojectforecast.

Analyzingproductionspecificationandplantcapacitytoprepareproductionplan orschedulealongwithprojectteam&productiondept.Forecastingtheannual planningbasedonthesalesforecast&Projects.

Preparinglevelloadingchartforallthemachinesbasedonmachinecapacity.To ensurethattheproductionplanningisasperthecustomerdemandand resourceavailability.PreparingandcirculatingMISforInventoryandMaterial status.

PreparingMonthlyplanandidentify,prioritizeandescalateSupplychainrisks thathavepotentialtoimpactdelivery;ensureappropriateactionsaretakento managethesituation.

Maintainingthecomponentspecialprocesstrackeronprojectwiseand followingupwithpurchasedepartmentforcompletionofspecialprocesswithin theleadtime.

Closelycoordinatingwithpurchaseandstoresdepartmentforontime availabilityofcomponents.

Releasingtheworkordertotheproductiondepartmentforinhouse manufacturingcomponents.

Analyzingcostofallproductsandassisttoreducenegativediscrepancyand makeplanforstrategiestoreducewastageandlaborcostinallengineering projects.

Manpowerplanningagainstthetargetofdailyproductionplanning.

Preparingandsendingreporttomanagementbyweeklyandmonthlybasis.

AnalyzingrootcauseandcountermeasureforOTDfailures.

ConductingWeeklyreviewmeetingwithsalesdepartmenttodiscussaboutthe customerorderdeliverydatesanddifficultiesofcompletionofproject

Releasingproductionplantoshopfloorforeveryweekbaseduponthecustomer priority.

PriorityschedulereleasetoQualityforinspectingthepartsandfinaldispatching clearanceofcomponents.

Displayingcapacityplanningchartforallmachines.

Releasingvalveassemblyproductionordertoassemblydepartmentformaking valveassembly.

Monitoringtheprojectsstatusthroughweeklyreviewmeeting

HandlingthemanagementofBOM correctionandBOM updatingforallthe models.

ContinuousmonitoringofNon-movingFGmaterials.

CoordinationwithPurchasingDept.tocreatethedeliveryplanningofraw materials

PreparingmonthenddocumentssuchasSFG&WIPhoursforauditspurpose

Materialmasterupdatingforengineeringchangematerials.

ReleasingtheproductionorderbyusingnonmovingrawmaterialinsteadofBOM materialwithoutdeviatingthegrade.

June’16-June2018WithBFGInternationalPvt.Ltd.,SriCity(SpecialEconomicZone) UndertakingbyGovtofIndia.

Designation:Engineer–ProductionPlanning

ProductMake:MetroSectorAutoComponents(ChennaiMetroRail,KochiMetroRail,Toilet Cabin(ICF),WindMill,VolvoSpareParts,NewGenerationRollingStock–NGRProject) MajorClient:BombardierTransportation,Alstom,SouthernRailway,Gamesa,Acciona, Volvo

Role:

Planproductioncontrolactivitiestoimproveruntimewhilemaintaininghighquality, TimelydeliveryandcostEffectiveness.

WorkwithProductiondepartmentinmaterialandmanpowerplanningandanalysis toreduceinventorylevel.

Plan,Scheduleandmonitormaterialmovementinproductioncycletoensure continuousoperations.

Trackmaterialshortagesandprovideimmediatesolution.

Assistpurchasingunitincoordinatingandplanningsupplierdeliveries.

Identifynewsuppliersandmanageexistingsupplierstomeetproductionneeds.

MonitorinventorystatusandgenerateinventoryreportstoOperationalManager.

PerforminventorymanagementaccordingtoCompanypolicies.

Assistsalesunitincoordinatingandplanningcustomerordersanddeliveries.

Identifydeliveryexceptionandprovidealternativesolutions.

GenerateReportsonproductionshortagesandsalesimpacttoOperational Managerforanalysis.

Addresscustomerqueriesandconcernsinatimelyfashion.

CostsavingTechniques,ProcesscontrollingandCoordinatewithmarketingTeam.

Develop processimprovementsforinventory,manufacturing and production controlsystems.

Evaluateproductioncontrolactivitiestoensurethatfinalproductmeetscustomer Specifications.

Planequipment’s,Materialand Manpowerrequirementstomeetproduction schedule.

MaintainingtheKeyPerformanceIndicator&workinprogressInventorycontrol.

CreatetheMaterialMaster,BillofMaterials,StagewiseCreatetheworkcenterand Routing.

Productiondatamonitoringandanalysisreportsondailyandweekly,monthly basis.ShopFloorControlwithCorrectiveactionplan,implementationandmachine monitoring.

StockupdatewithInventorycontrolbasedoncapacityPlanning.

Providesmanufacturingdecision-makinginformationbycalculatingproduction, labor,andmaterialcosts;reviewingproductionschedules;estimatingfuture requirements.

NewproductDevelopmentandcosting,CustomerSupportActivityandgenerate reports.

Responsibleforhandlingondailyreviewmeetingwithqualityandproduction Department.

Feb’12-May’16WithTexcelInternationalPvt.Ltd.,Chennai Designation:Engineer–ProductionPlanning

ProductMake:TransmissionDisconnectorSubAssembly,Conveyoraccessoriesand underchassis.

Role:

Formulatingdailyandmonthlyplansofjoborderandlookingaftermachine loading&schedulingforMultipleOriginalEquipmentManufacturercustomer powertransmissionDisconnector(ElectroMechanicalSubassembly)justintime supply.

Ensuringtoolavailabilityinjustintimesupplyforsmoothandcontinuousflowof productionline.

RegulatingCNCcuttingandpowerpressmachineswithdifferentcapacity.

ResolvingdailytechnicalproblemsandtrackingCNCcutting/powerpress machines.

ImhandlingmajorclientslikeGodrej,SafHolland,Daimler,Flsmidth,AMW,Areva.

Independentlymanagingshift.

Invoiceplanning&ProjectwisevsDispatchplannedinforecastsasearlyas possibleintheproductlifecycle.

MaintainingtheKeyPerformanceIndicator&workinprogressInventorycontrol

Reducethecost,reproducibility,innovationandEfficiency,savethetime,safeand reducetheerror.

IssuetheplanforSectionWiseCutting,Painting,Finishing,Assembling,Packaged.,

MachineandManpowerMonitoringasprojectwise.

CustomerDemandbasedonCapacityPlanning.

SignificantAccomplishments:

Successfullyexecutedproductionwithmanpowerandschedules/planforsmooth flowofproductionlinesatshopfloorwithintime&costparameters.

AdaptedtoworkinjustintimesupplytoOriginalEquipmentManufacturer customersasDepartmentHead.

Playedamajorroleinensuringcontinuouslyimprovementinproductquality/ productivitytoenhancecustomersatisfactionandmanufacturingprocess/ materials.

Jul’10–Jan’12WithGenliteEngineeringPvt.Ltd.,Chennai Designation:JuniorEngineer-Production

ProductMake:AcousticEnclosure(Canopy)

Role:

Involvedindailyandmonthlyplanningofjoborderanditsmachineloading/ schedulingofpartsofD.GSetAcousticEnclosureproduct.

ProblemsolvingofassemblingtoolandautomaticPressMachineOperationwith vastdiversityofvariantofAcousticEnclosure.

Performedweeklyandmonthlydiagnosisofproductionperformancewiththehelp ofSAPsystem.

Establishedprocessforwiderangeofdiversityofassemblingwork.

Setupnormsforworkloaddistributiontomanpower.

KnowledgePurview:

ManufacturingofD.GSetAcousticEnclosureofCRCAsteelasrawmaterialon PowerPressMachine.

Soundknowledgeofproblemsolvingofassemblingwork.

SheetmetalmanufacturingprocesslikeBlanking,Piercing,Shaving,Bending, Forming,Coining,NotchingandEmbossing.

5SSystemandkaizenmethodology.

Achievements:

ISOAuditDocumentationpreparedandSuccessfullycompletedwithoutany remarks.

ProcessImprovementinShopFloor/Materialsavings/Wasteelimination initiatives.

ImplementationforERPSystem,KeyPerformanceindicator,workinprogress SystemsMethod,

Activelyinvolvedinorganizingcustomervisits.

TrainingAttended:

Trainedon5Sconceptsknowledge.

TrainedonSAPEcc6.0(PPModule)

Education:

B.E(MechanicalEngg)FromAnnaUniversity,LordVenkateshwaraaEnggCollege in2010.

Diploma(AutomobileEngg)FromDepartmentofTechnicalEducation,SRM ValliammaiPolytechnicCollegein2007.

SSLCatGovtBoysHr.SecSchool,Chrompet(2004)

PersonalDetails:

ContactAddress:No;7,VenkatachaluNaiduSt,Lakshmipuram,Chrompet, Chennai–600044.

DateofBirth :16.03.1989

LanguageKnown:English,Tamil,Malayalam.

Declaration:

HereIdeclaredthatallinformationabovesaidistrueonmybestKnowledge. Place: (K.JAYARAJ)

Date:

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