Summary
Manufacturing Engineer with *.* years of experience, specializing in New Product Development with all stages of development cycle for Power train component projects. Well versed in Manufacturing Engineering including Time study, Process Improvements. Fixture designing, Layout optimization. Strong background in Program Management and customer relations.
Experience
Program Management (Sr. Engineer) - 12/2018 to Present
Rane Engine Valve Limited, Chennai
APQP Timeline preparation of New projects
Risk analysis and mitigations of New projects
Facilitates New projects through technical support to overcome roadblocks and challenges
Customer Interaction of new products from Front end
Form CFT with all stake holders & review the progress of projects
Coordinating resources across all project teams and allocating funds as necessary
Manufacturing Engineering (Sr. Engineer) - 06/2017 to 11/2018
Rane Engine Valve Limited, Trichy
Machine arrangements within plant for efficient and productive layouts
Conduct Time study and balance the line according to Takt time
Development of New Products
Preparation of documents such as SAP routing, Stage drawings, Work instruction and PPAP documents
Process optimization to maximize the output in quality and quantity
Design of Forging Dies with reduced stock level to improve productivity
Design of Fixtures & proving on machines to improve process capability
Install and troubleshoot New Manufacturing Equipment
Initiate new tool design concept to maximize the productivity
Analyze and solve the problems related to product, process through 7 QC tools
Redesign of Packing materials to reduce the RM usage
Responsible for Quality, Cost and Delivery of New projects as a part of APQP process
Knowledge of IATF 16949 : 2016, ISO TS 16949 : 2016
Education
Bachelor of Science: Computer Information Systems - 2014
Columbia University, NY
Certifications
PHP Framework (certificate): Zend, Codeigniter, Symfony.
Programming Languages: JavaScript, HTML5, PHP OOP, CSS, SQL, MySQL.
Declaration:
I hereby, declare that all the above mentioned facts are true to the best of my knowledge.
Place :
Date : (BARANIDHARAN G)
Professional Projects
Slack Adjustor for Meritor, USA
Differential Axial Component for Meritor, USA & Mexico
Wheel CAP Nut for Meritor, Mexico
Introduced Poka Yoke at Tail bush drilling & assembly stations
Established quality process at Meritor, USA representing MEIL during the years 2014, 2015 & 2016
Engine Valve development for BMW, MSIL, HMIL, Toyota customers
3 Final Inspection process interlinking as a error proof mechanism for MSIL
Certifications
Stood 2nd prize for Cost reduction in ACMA Kaizen – South Zone, representing MEIL
Trained in “Metal Cutting Applications” by Kennametal
Trained in APQP and PPAP process by TVS Motors
3 days program for STEP for Productivity, SECO in 2016
People Management and Leadership skills
Business Excellence & TQM
Stood 1st in Contraption during National Level Technical Symposium conducted by SSN college of Engineering
Experience
Manufacturing Engineering (Engineer) - 08/2013 to 05/2017
Madras Engineering Industries Pvt Ltd, Chennai
Design and proving of Fixtures of New products on machine
Line Balancing through process optimization
Initiate new tool concept to improve productivity
Cycle time reduction through optimization of process parameters
Material Handling improvement though 3C technique
Preparation of CAD drawings for stage drawing, Work instruction
Development of New products for Power train components
Product development at Vendor for S/c processes
Machining cycle time workout for New products
CAPEX preparation for New and existing products
Investigated operational problems affecting production and dealt with them in a systematic, methodical manner
Continuous improvement through Kaizen, 5S activities
Academic Profile
Bachelor of Engineering : CGPA of 7.61 from Sree Sastha Institute of Engineering and Technology, 2009 – 2013
Higher Secondary School : Percentage of 89.41 from Sri Ahobila Math Oriental Higher Secondary School, 2007 – 2009
Secondary School (SSLC) : Percentage of 86.17 from Sri Ahobila Math Oriental Higher Secondary School, 2002 – 2007
Personal Details
Father’s Name : Gomathy Nayagam
Mother’s Name : Devika G
Date of Birth : 24 – Jan – 1991
Nationality : Indian
Marital Status : Married