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Mechanical Engineer Quality

Location:
Jeddah, Makkah Region, Saudi Arabia
Salary:
10000 SAR
Posted:
February 24, 2020

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Resume:

SHAGIR MOHAMMED NASAR

QA/QC Engineer

CSWIP *.* Certificate No: 390441, TWI Certification Ltd, UK.

NDT Level-II Certified (VT, PT, MT, UT, RT)

E mail: adbyhg@r.postjobfree.com

Mobile: +966-********* /+966-*********

OBJECTIVES & GOALS:

To-obtain a challenging position in a high quality engineering environment where my resourceful experience and academic skills will add value to organizational operations.

PROFILE:

8+ years of experience as QA/QC Engineer & Inspector in Oil & Gas field, both in Gulf & India.

EDUCATIONAL & TECHNICAL QUALIFICATIONS:

B.E (Mechanical Engineering) - May 2011

Higher Secondary School (Pre-Engineering) - May 2007

Matric (General Sciences) - June 2005

SKILLS AND STRENGTH:

Knowledge of Equipment’s and Materials etc.

Piping Fabrication, Erection and Installation.

Welding-Fabrication & Erection.

Excellent Skills in Inspecting Welds and Construction Materials.

Quality Assurance/Quality Control

Piping Inspection & Hydro Test Packages.

COMPUTER AND OTHER SKILLS:

Proficient in Microsoft word, Excel, Power Point.

Reading of Isometric, P&ID and Technical Drawings.

Proficient in Interpretation of Engineering Documents and Drawings.

Ability to work efficiently as a Group Member.

Team Player, Good Presentation Skills & Report Writing Skills.

Awareness of industrial HSE Policy.

CODES & STANDARDS KNOWN:

ASME SECTION II, V, VIII, IX, B31.3, AWS D1.1

SATIP (Saudi Aramco Typical Inspection Plan)

SAIC (Saudi Aramco Inspection checklist)

SAES (Saudi Aramco Engineering Standards)

SAEP (Saudi Aramco Engineering Procedures

CERTIFICATIONS & TRAININGS:

Certified as a CSWIP 3.1 Welding Inspector, Certificate No: 390441,

TWI Certification Ltd, UK.

ASNT Level – II Certified

VISUAL PARTICLE TESTING (Certificate No: TTIS/VT/0032/19)

LIQUID PENETRANT TESTING (Certificate No: TTIS/PT/0032/19)

MAGNETIC PARTICLE TESTING (Certificate No: TTIS/MT/0032/19)

ULTRASONIC TESTING (Certificate No: TTIS/UT/0032/19)

RADIO GRAPHIC TESTING (Certificate No: TTIS/RT/0032/19)

Awarded “Certificate of Appreciation” from MAN/AUSTROPLAN ENGINEERING, GMBH

Attend “Certificate of Training” from SIEMENS for Maintenance and Operations of BMS System.

Awarded “Certificate of Appreciation” from SK/HAMTE

Awarded “Certificate of Brilliance” from University.

Industrial Visit to “SOUTHERN RAILWAY” & “METTUR POWER PLANT”

Attend “INDIAN INSTITUTE OF METALS” workshop and Trainings.

Attend various “HSE Tool-Box” Meetings & Trainings.

WORK EXPERIENCE:

Company : Syed Musab Navish Construction & Industrial Services (SMNIS)

Client : Royal Commission (RC) & Faisal Electro-Mechanical Co. LTD, (FEMCO) & TS TANK Contracting L.L.C & CYLINGAS Engineering & Construction.

Project : P&C District Cooling Plant in Community Design, Fabrication & Installation of District Cooling Plant (Project No: 097-C78)

(Installation of Thermal Energy Storage Tank)

Position : Welding QC Inspector

Duration : November 17th 2019 to till now…

Job Responsibilities as a Welding QC Inspector:

Conducting Inspection of Materials and Review of MTC and the specification Requirements.

Reading and interpreting the various Tank drawings required for Fabrication Work and Erection Work.

Preparation and Approval of Work Procedures and Inspection Test Plan (ITP) & Quality Control Plan (QCP) for Tanks according to the Project requirements.

Prepared and Qualified Welding Procedure Specification (WPS) for various grades of Materials like ASTM A36 as per ASME Section IX.

Conducting and witnessing the welder Qualification skill Test in accordance with the approved WPS and prepare Welders performance Qualification record (WQT).

Surveillance and monitoring the contractor’s Process activities like fit-up, DPT, MT, RT as per ITP and WPS.

Inspecting the Tank Fabrication and Erection work activities as per ITP.

Monitoring the welder performance on the basis of acceptance of NDT testing of joints and maintaining the record as per Line History.

Preparing Inspection report for day to day activities…

Preparing the Weld Maps for Inspection activities.

Witnessing and Reviewing Non Destructive Testing (NDT) activities in Welding and compare with Codes and Standards.

Coordinating with Clients for QC issues and with Third Party Inspection Agencies for offering the stages of Inspection as per Inspection Testing Plan (ITP)

Verifying the Test Pack to undertake the Inspection activity and Initiate Punch List.

Witnessing all testing activities like Vacuum Box Test, Kerosene Test, and Hydro Test etc…

Monitoring the Sand Blasting activities and do the Inspection with Client.

Conducting Visual Inspection of Blasted Surface for Cleanliness.

Checking the Surface Preparation as per Painting Specifications Abrasive Blast Clean to SA 2.5

Surface Profile shall be recorded by using Press-O-Film / Testex Tape & measured with Dial Type Surface Profile Gauge in accordance with NACE STD-RP-0287 and same shall be recorded in Daily Painting Report.

Checking the Wet Film Thickness during the application of each coat to assure the required Dry Film Thickness (DFT)

Chloride Contamination Test also performed with Bresle Patch Method as per the acceptance Criteria.

Holiday Test also performed with Low Voltage Holiday Detector @ 90 volts for Internal Shell and Bottom Surfaces.

Check the Calibration Certificates for the applicable tools and Equipment.

Checking all the Paint Materials as per Batch Certificates.

Preparing the QC Documentation for handling over to the client and maintaining proper Documentation system.

WORK EXPERIENCE:

Company : Technical Contracting Company (TCC)

(A Yusuf Bin Ahmed Kanoo Company)

Client : LARSEN & TOUBRO, Saudi Arabia LLC.

Project : Replace Electrical Equipment at Southern Area GOSPs,

(Contract No: 660*******, BI No: 10-00242)

Position : Welding QC Inspector

Duration : October 1st 2019 to November 16th 2019.

Job Responsibilities as a Welding QC Inspector:

Conducting Inspection of Materials and Review of MTC and the specification Requirements.

Reading and interpreting the various drawings (P&ID), Isometric required for Piping Fabrication Work and Erection Work.

Preparation and Approval of Work Procedures and Inspection Test Plan (ITP) & Quality Control Plan (QCP) for Piping according to the Project requirements.

Prepared and Qualified Welding Procedure Specification (WPS) for Various grades of Materials like ASTM 106 Gr B and ASTM A312 TP316 L as per ASME Section IX.

Conducting and witnessing the welder Qualification skill Test in accordance with the approved WPS and prepare Welders performance Qualification record (WQT).

Surveillance and monitoring the contractor’s Process activities like fit-up, Preheat, DPT as per ITP and WPS.

Monitoring the welder performance on the basis of acceptance of NDT testing of joints and maintaining the record as per Line History.

Preparing Inspection report for day to day activities…

Preparing the Weld Maps for Utility Piping and Inter Connecting Piping Works.

Witnessing and Reviewing Non Destructive Testing (NDT) activities in Welding and compare with Codes and Standards.

Coordinating with Clients for QC issues and with Third Party Inspection Agencies for offering the stages of Inspection as per Inspection Testing Plan (ITP)

Verifying the Piping Test Pack to undertake Pre-hydro test Inspection activity and Initiate Punch List.

Witnessing all testing activities like Hydro Test and Pneumatic Test, Chemical Cleaning and Oil Flushing.

Preparing QC Documentation for handling over to the client and maintaining proper Documentation system.

WORK EXPERIENCE:

Company : Technical Contracting Company (TCC)

(A Yusuf Bin Ahmed Kanoo Company)

Client : Saudi Basic Industries Corporation (SABIC)-IBN SINA

Project : GE Compressor and Turbine Water Fogging System to Enhance Capacity/ Improve Energy Efficiency (SP-171600003)

Position : Piping QC Inspector

Duration : July 3rd 2019 to September 30th 2019.

Job Responsibilities as a Piping QC Inspector:

Monitoring and Implementation of QMS Procedures, PQP, ITP, Method of Statements.

Implement the Quality Control intervention points on the Inspection and test plans - ITP (Surveillance, Review, Record, Witness or Hold).

Review and validating test results related to inspection points.

Ensuring that work is proceeding in accordance with Quality Assurance Plan.

Verifying that all necessary Inspections and tests, as required of the project and by statutory regulations are carried out and appropriate records are updated and maintained.

Inspection of materials and review Mill Test Certificates (MTC)

Inspection and verification of piping spools, supports, embedded plates fabrication and erection as per IFC Isometric drawing.

Monitoring Installation of Piping Systems and Pipe Line for U/G, A/G piping in either C/S, S/S etc. & verifies the related QC documentation.

Capable to read and understand Isometric, Piping and Instrument Drawings (P&ID)

Joint markings on isometric drawings for joint identification.

Verify that the specified joint preparation and fit-up done prior to welding procedure.

Check final alignment, orientation, pipe supports, instruments, fittings, dimensions of plant piping and generate reports in accordance with ASME B31.3

Inspection of Flanges, Gaskets and Bolt Torqueing as per drawing.

Inspection of Valves as per isometric drawing.

Update and maintain all the quality control records and submit to client for review and approval.

Company : Power & Integrated Projects Company (PIPCO)

(A Yusuf Bin Ahmed Kanoo Company)

Client : MAN Energy Solutions, ES

Project : Arabian Cement Company, Rabigh Expansion Project (ACCREP 7)/ (5302765)

Position : QA/QC Engineer

Duration : October 12th2016 to June 30th 2019.

Job Responsibilities as a QA/QC Engineer:

Review project Quality documents for implementation such as Inspection Test Plan (ITP)

Implement the Quality Control intervention points on the Inspection and test plans - ITP (Surveillance, Review, Record, Witness or Hold).

Review and validating test results related to inspection points.

Primary responsibilities are on inspection of mechanical items such as piping, tanks, pumps, motors, etc. from material evaluation, fabrication and assembly phases and during installation on site, including issues on corrosion.

Secondary responsibilities are support for the inspection of civil and electrical works such as witnessing of soil compaction test, concrete pouring on slabs, columns, etc. and check cube samples.

Check subcontractor’s activities including verification of personnel qualification, plans, and method of statements or procedures if according to project codes and specifications, equipment and tool calibrations, and safe working conditions.

Prepare Inspection reports, issue non-conformance and analyze the root causes, and evaluate the proposed solutions.

Provided Outstanding Customer Service and Responsible for the Quality and Workmanship of every activity.

Followed Company procedures to maintain work environment in a neat and orderly condition.

Collaborated with engineering, Construction and Commissioning Departments to ensure smooth work flow and efficient organization operations.

Taking Care of QA/QC documents of the entire project including Certificates, Calibration, Test Results, Inspection requests & Non-Conformance Reports etc…

Monitor an efficient system and record for all project activities and analyze all processes to ensure the work according to Quality requirements.

Works together with people from the business unit, Contracts are under guidance and/or geared towards collecting or giving technical information.

Works with in a team alternatively & monitor all activities related to Quality…

Assists on the submission of project dossiers.

Company : HAMTE INDUSTRIAL CONTRACTING (HIC)

Client : JACOBS ZATE & PAN GULF INDUSTRIAL SYSTEMS

Project : MARAFIQ-(Fire Protection Upgrade, Jubail- Phase-1)

Position : QA/QC Engineer

Duration : November05th2015 to September 22nd 2016.

Job Responsibilities as a QA/QC Engineer:

Evaluate personnel qualifications and procedures in accordance with project specifications.

Checked the GRE (Glass resistance Epoxy) Pipe Installation, Hydro-test etc.

Reviewed and approved contractor inspection reports, and other reports such as as-built drawings, etc.

Prepared regular interval inspection reports in coordination with Quality Department and Construction Departments.

Monitored and supervises the dispatch of fabricated items.

Supported the civil and electrical inspection team on their load of activities such as soil compaction tests, concrete cube sample compression tests, electrical grounding tests etc.

Conducted Weekly contractor/subcontractor meetings which facilitated stronger communication and the ability to resolve critical issues.

Issues non-conformance reports, analyze root cause and evaluate proposal for closures.

Liaises with Client’s Representative on Inspection activities including clearing of punch list items.

Submit all the project dossiers for final approval.

Company : HAMTE INDUSTRIAL CONTRACTING (HIC)

Client : Saudi Aramco & SK Engineering Construction

Project : WASIT GAS PLANT (Package#01)

Position : Piping QC Inspector

Duration : January 19th2015 to October 28th 2015.

Job Responsibilities as a Piping QC Inspector:

Monitoring and Implementation of QMS Procedures, PQP, ITP, Method of Statements.

Implement the Quality Control intervention points on the Inspection and test plans - ITP (Surveillance, Review, Record, Witness or Hold).

Review and validating test results related to inspection points.

Ensuring that work is proceeding in accordance with Quality Assurance Plan.

Verifying that all necessary Inspections and tests, as required of the project and by statutory regulations are carried out and appropriate records are updated and maintained.

Inspection of materials and review Mill Test Certificates (MTC)

Inspection and verification of piping spools, supports, embedded plates fabrication and erection as per IFC Isometric drawing.

Monitoring Installation of Piping Systems and Pipe Line for U/G, A/G piping in either C/S, S/S etc. & verifies the related QC documentation.

Ensuring that testing equipment / instruments are calibrated during the process.

Prepare and maintain Inspection reports, Non-Conformance report, etc…

Capable to read and understand Isometric, Piping and Instrument Drawings (P&ID)

Joint markings on isometric drawings for joint identification.

Verify that the specified joint preparation and fit-up done prior to welding procedure.

Check final alignment, orientation, pipe supports, instruments, fittings, dimensions of plant piping and generate reports in accordance with ASME B31.3

Inspection of Flanges, Gaskets and Bolt Torqueing as per drawing.

Inspection of Valves as per isometric drawing.

Verification of Gauges Calibration and review of Calibration Certificates.

Air Blowing inspection of spool for cleaning purpose.

Hydro testing of Piping & Preservation and lay-up inspection of piping.

Preparation of daily fit-up and daily welding reports as per Saudi Aramco Standards.

Preparation of Hydro Test Packages.

Final Line Inspection and Preparation of Punch List.

Liaison with QA/QC Manager or QA/QC Supervisor for all aspects of Quality.

Company : HAMTE INDUSTRIAL CONTRACTING (HIC)

Client : SEPCO III

Project : RAS-Al- KHAIR Power & Desalination Plant (Phase-1)

Position : QA/QC Engineer

Duration : August 10th 2014 to January 18th 2015.

Job Responsibilities as a QA/QC Engineer:

Establish review of the project Quality Plan which includes the inspection & Test Plan, Quality Control Procedures along with relevant inspection reports for the discipline scope of work in accordance with the contractual requirements and the client specifications.

Ensure the effective implementation of the company Quality Management System in accordance with the requirements of the ISO 9001.

Ensure the client satisfaction by evaluation of the information related to the client perception as to whether the company has met the client expectations.

Review of the project scope of work, drawings, material specifications and IFC drawings for any conflict with the requirement of the Quality specification as per the contract document and advice the engineering department to initiate the corrective actions prior to commencement of work.

Prepare the planning and compilation of the Quality records for the discipline scope of works and as per the contract document and identify the documents for the handover as per the approved system handover list.

Ensue that the Quality of construction works meet with the requirements of the project specifications and that the implementation of the relevant Quality procedures and method statement are being executed during the in-progress of the construction of work activity by following the safety rules and regulations.

Ensure the compliance of the project scope of work in accordance with the project specification, Industrial Codes and client procedures & specifications etc.

Submission of Quality reports i.e. monthly/weekly Quality reports, report of key performance indicators (KPI) etc. as per the Clients requirements.

Conduct the orientation for the Quality Personnel’s so as to have awareness in meeting of the client expectation and to have effective contribution in the achievements of the Quality objectives and client expectation.

Analyze the root causes for the non-conformances and ensure the implementation of the corrective and preventative actions so as to avoid the repetition of the Non-conformances and to close out of the relevant NCR’s (Non Conformance Reports) on timely manner by coordinating with the concerned discipline Engineers/Superintendents

Conduct the internal audits at planned intervals as per the requirement of contract document and the approved audit procedure & ISO requirements so as to evaluate the effectiveness & proper implementation of the Quality Management System.

Evaluate the monthly Project Quality Index (PQI) and verify the root cause of less PQI (if any) and initiate the corrective measures in coordination with the concerned discipline for better improvement of the PQI Index.

Coordinate with the client in all technically related issues and resolve the Quality/Technical issues by coordinating with the concerned disciplines.

Conduct the Weekly Quality tool box meeting with the Quality staff and the construction crews to resolve the technical issues related to Quality.

Assist the Pre-commission & Commissioning team in startup of the plant.

To check the log book entries status and close out the log book items by coordination with the concerned discipline Engineers and the project inspection team by initiating the corrective action in an appropriate manner.

Company : MOHAMMED AL-FADDAGHI & PARTNERS

Position : Mechanical Engineer

Duration : July 10th 2014- August 05th 2014.

Job Responsibilities as a Mechanical Engineer:

Check the Mechanical Equipment, Materials in accordance with the Drawing & Specification

Conduct Inspection for all Mechanical Rotating Equipment’s such as equipment Installation & Base Plates prior to install or erection of equipment.

Preliminary & Final Inspection alignment of Pumps, Compressors and Piping Lines connected to the equipment etc….

Implement the Site Inspection Surveillance Plan.

Check & inspect the alignment, elevation, levelness of the installed static & rotating equipment, and ensure efficiencies are within acceptable Limit.

Check the Anchor Bolt elevation & Location.

Monitor Quality Controls for each definable area/section of work as per PQP, Method of Statement, & Specifications.

Preparation of Final Dossiers for Box-Up.

Update and maintain all the quality control records and submit to client for review and approval.

Company : DIAMOND ENGINEERING CHENNAI Pvt. Ltd

Position : Mechanical Engineer

Duration : May 05th 2011- April 30th 2014.

Job Responsibilities as a Mechanical Engineer:

To Check and Inspect Mechanical Material Deliveries On the job site as per Consultants Specification and material Submittal Approval.

To submit all inspection documentation.

To generate a Checklist for the Inspection of Mechanical Installations with the General Contractor and Consultant.

To check the Workmanship of the Installation according to Standard Methods.

To check the General Mechanical Plans, Comments from Consultant on the Mechanical Shop Drawings, Mechanical Revisions and Additional Site Instructions from the General Contractor.

To coordinate with the Mechanical CAD Designer, Supervisors, Foreman and Project Manager regarding the Site Implementation and Mechanical Material Sample Submittals.

To submit monthly Progress Report Photos of all Mechanical Installations to the General Contractor as per site conditions.

To inspect the Quality of Mechanical Equipment as per the Specification to be installed on Site.

To inspect the Quality of Mechanical Methodologies to be used during Testing and Commissioning.

To analyze the Input for the Submission of Operation and Maintenance Manuals

To analyze the Input for the Submission of Mechanical As-built drawings and Project Close-out Punch list.

PERSONAL INFORMATION:

Father Name : Mohammed Nasar

Date of Birth : 23/01/1990

Passport No : J9849139

Iqama No : 237-***-****

Nationality : Indian

Driving License : Valid Saudi License

Iqama Status : Transferable

Reference:

Will be furnished on demand….



Contact this candidate