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Engineer Injection Molding

Location:
Ada, Michigan, 49301, United States
Posted:
October 27, 2016

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Resume:

Jamie Wilson

***** ********** ***** ****: 616-***-****

Lowell, Mi. 49331 E:mail acw9wx@r.postjobfree.com

SUMMARY

Manufacturing professional with 25 plus years in technical disciplines including TS/QS and ISO 9000 quality systems and general machining and tooling. Experienced in automotives assembly, packaging, injection molding, prototyping, and research and development. History of working in a team environment delivering continuous improvement of existing assembly lines while launching new equipment and processes under aggressive timelines.

PROFESSIONAL EXPERIENCE

Dennen Steel Corporation 12/2015 – 3/2016

Metal stamping, Welding Systems and Steel Coil Slitting.

QS/TS Certified and a Tier 1 and 2 supplier

Close relationship with customer for current and new launch quality issues

Responsible for overseeing the timely completion of new launch activities and customer and supplier concerns.

Manage and report daily to upper management on all new programs and all ECN status plant wide.

Review and approve gage designs per GD&T.

Oversee mig weld testing cut and etch procedures.

Create and maintain Control Plans, Process Flows, PFMEA’s and Work Instructions.

Magna Mirrors- Grand Haven, Newaygo 10/2014 10/2015

Regional leader in rear vision mirror manufacturing and research and development servicing the automotive industry. QS/TS registers and a Tier I supplier to the automotive industry.

Project Engineer

Analyze containment data and recommend action plan to reduce findings through an open issues spread sheet.

Perform capacity studies for injection mold department

Review and make corrections to BOM using BAAN system

Follow Engineering changes to completion through RTS system

Responsible for injection mold and paint preproduction shipments

Assist in preparing PPAP submissions to customers

Matcor Automotive – Ionia, Michigan 10/2007 – 09/2014

Leader in Metal stampings and Welding Systems. Manufacturing, research and development servicing the automotive industry. TS/QS registers and tier 1 and 2 suppliers to the automotive industry.

Project Manager / Quality Engineer

Close relationship with customer for current and new launch quality issues

Maintain and report all upgrades on existing assembly equipment.

Responsible for overseeing the timely completion of new launch activities including PPAP package, equipment installation, plant layout, pre-production assy. builds and customer and supplier concerns.

Managed the launch of new programs and equipment including quoting process, standards and timelines.

Troubleshoot equipment and assembly related problems.

Manage and report daily to upper management on all new programs and all ECN status plant wide.

Oversee development of internal “Work In Process” packaging.

Oversee annual calibration of precision measuring tools and gages.

Review and approve gage designs per GD&T.

Oversee mig weld testing cut and etch procedures.

Create and maintain Control Plans, Process Flows, PFMEA’s and Work Instructions.

Work closely with suppliers on quality issues.

Magna Donnelly 9/2006-8/2007

Regional leader in rear vision mirror manufacturing and research and development servicing the automotive industry. QS/TS registers and a Tier I supplier to the automotive industry.

During this time period I worked short term contract at different Magna Donnelly facilities including:

Lowell Engineering, Magna Grand Haven and Magna Newaygo.

Manufacturing Engineer

Created and maintained PFMEAs, control plans, process flows and work instruction

Managed the launch of new assembly equipment including quoting process, standards and timelines.

Maintained and upgraded existing assembly equipment.

Coordinated the launch of new assembly equipment including quoting process, standards and timelines.

Troubleshoot equipment and assembly related problems.

Oversee development of internal “Work In Process” packaging.

Create plant layouts for new and existing programs so to improve work flow

Scrap rate reduction plans; including 5S, POK-E-YOKES, and operator training and process improvements.

MERIDIAN AUTOMOTIVE SYSTEMS – Grand Rapids, Michigan 06/2004-08/2006

Leader in external and trim. Manufacturing,research and development servicing the automotive industry. TS/QS registers and tier 1 suppliers to the automotive industry.

Manufacturing Engineer

Managed cross-functional team for the launch of new programs in an aggressive environment.

Close interfacing with customers of the “ Big 3 “ automotive manufacturers.

Created and maintained PFMEAs, control plans, process flows and work instruction

Managed the launch of new assembly equipment including quoting process, standards and timelines.

Maintained and upgraded existing assembly equipment.

Coordinated the launch of new assembly equipment including quoting process, standards and timelines.

Troubleshoot equipment and assembly related problems.

Oversee development of internal “Work In Process” packaging.

Create plant layouts for new and existing programs so to improve work flow

Scrap rate reduction plans; including 5S, POK-E-YOKES, and operator training and process improvements.

Cost justifications for capital equipment.

MAGNA DONNELLY – LOWELL ENGINEERING, Alto, Michigan 1992-2003

Regional leader in rear vision mirror manufacturing and research and development servicing the automotive industry. QS 9000 registers and a Tier I supplier to the automotive industry.

Manufacturing Quality Engineer

Worked with a cross functional team to achieve QS9000 initial certification and successfully maintain registration.

Created and maintained PFMEAs, control plans, process flows and work instruction

Coordinated the launch of new assembly equipment including quoting process, standards and timelines. Maintained and upgraded existing equipment.

Analyzed time studies and assembly line balancing to eliminate direct labor.

Improved injection molding and secondary equipment processes by 10%.

Troubleshoot equipment and assembly related problems.

Researched, quoted and purchased assembly and facility equipment ranging from $1,000 to $800,000.

Developed cost justification letters for capital purchases greater than $50,000.

Oversee development of internal “Work In Process” packaging.

Create plant layouts for new and existing programs so to improve work flow+

Scrap rate reduction plans; including 5S, POK-E-YOKES, and operator training and process improvements.

Cost justifications for capital equipment.

Jr. Project Engineer

Assist Project Engineers and Program Managers with the successful launch of new programs in an aggressive work atmosphere.

Create and maintain all APQP documents.

Close customer interface.

Create and close CAR’S with Quality Engineers.

Prototype Engineer

Researched and purchased equipment and tooling to establish the prototyping department.

Acted as liaison between prototype engineers and research and development and design staff.

Maintained supply inventory assuring on-time project delivery.

Mentored engineering apprentice and educated on manufacturing processes and machine operation.

Built models and prototype sample mirrors to be presented to major automotive companies and automotive shows.

Designed and built assembly aides and fixtures.

Collaborated with research and development engineers to produce prototypes and machining for new product development projects.

SOUTHERN CASE INC., Raleigh, North Carolina 1989-1992

Regional, privately-held manufacturer of plastic carrying cases and toolboxes.

Lead Mold Maker

Oversee new employees on blow mold machining, finishing, maintenance processes and general machining.

Manufactured blow molds, assembly jigs and fixtures, and small machines. Built and installed tooling mechanisms on blow molds and related equipment.

Created prototype tooling mechanisms for blow molds.

EDUCATION

2-year technical certificate, Newaygo County Technical Center, Newaygo, Michigan

Engineering coursework, Grand Rapids Community College, Grand Rapids, Michigan

Engineering Drawing, AutoCAD 2000, Injection Mold Theory, Survey of Polymer Technology

Training certificates: Value Engineering/Value analysis, ISO/QS9000 Internal Auditing, SPC I Basic Series, SPC II Masters Series, Planning Quality



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