Sunilkumar Desai

ac4q6p@r.postjobfree.com

Cell# 267-***-****

LinkedIn ID : https://www.linkedin.com/in/sunil-desai-a045543/

SUMMARY

SAP Certified in Supply Chain Planning and Manufacturing, having total 30 years including 11+yrs of SAP R/3

Extensively worked in SAP SCM, Production Planning, PP-PI, Capacity Planning, MRP, Forecasting, SOP-Flexible planning, Materials Management, Purchasing, IM, WM, QM, PM, and variant configuration functionalities.

Worked with SAP / MES /PI integration with multiple interfaces.

Successfully completed several full cycle/upgrade SAP SCM implementations, from designing core business process to post Go-Live support in Pharmaceuticals, Food, Chemicals, Manufacturing, Aerospace & Defense, Electronics, Consumer products & Automobile industries.

Experienced as Manager in defining the project scope, gap analysis, configuration challenges, business process re-engineering,

Extensively worked in testing, data cleansing, deployment, business process documentation, end-user training and providing help desk solutions.

Well versed with ASAP methodology and business blueprints.

Worked with SAP R/3 versions from 4.0 B to 4.7 Enterprise, ECC 6.0

Primary Skills:

SAP SCM/PP/PP_PI Implementations

ASAP Methodology

Onsite/offshore model

Area of Expertise :

Blueprinting session in the Manufacturing Execution area.

Preparing the AS-IS document.

Preparing the To-Be document after understanding the business requirements.

Configured and create a Material master record, Bill of Material, Work Center, Routings.

Configured and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Provide training to the End Users.

Creation and updating of master data; defining special procurement types, production versions.

Master Data uploaded thru LSMW or BDC and data governance

BOM Usage and Alternative BOM. Well acquainted with Work Center, use of Standard value key, Standard Control Key, sequences, Component allocation, and Scheduling Types.

SAP Version ECC 6.0 and ECC 5.0

Creating and modifying the documents like Configuration guides, BPP scenario guide, power point documents.

Well versed with Make-to-Order, Make-to-Stock scenarios.

Understanding business requirements from the users and mapping them into SAP while based in the plant, providing functional inputs to the technical team.

PIR’s, Demand Management, Planned Orders.

Creation of production orders, their release and final confirmation; MRP run; production orders & their reversals; cancellation of production order confirmation; marking & release of costs and final settlement of production orders.

Batch Management and serial Number management.

Automatic batch determination during staging, Confirmation. Batch Derivation.

Understand and mapping of complete stock transport order process (STO) & its execution

Configuration of QM master data MIC, Material specifications, Classification, characteristics.

Configuration profile, Change number Management for BOM and Routing.

Product costing, STD costing run, planning strategies.

Having experience in PM module configuring master data like function location and equipment and also experience in execution of maintenance orders

Expertise in Material master Configuration/Analyst:

Material master is the key data for any company who dealt with manufacturing, sales or service.

I have 11 years of vast experience in configuration of material master for various industry domain like textile, steel, cement, retail etc and can learn fast for other industry domains if required.

Having experience in customizing industry sector and new material types for material master

Configure client,plant, purchase and sales level data in material master

Configure Basic data, classification MRP views, accounting and costing views, purchasing and sales views, storage location view .Quality view

Configure planning and execution data in material master.

Having good understanding of change data and its impact on future transactions in SAP.

Expertise in changing data in mass materials master.

Have good knowledge of download upload material master and other master like BOM, Work center routing data through BDC /LSMW tool.

Analyze expertise of material master data by using various SAP tables and fields.

Expertise of creating query for users for report or analysis purpose by joining tables and RICEF for material master

Expertise in changing batch class of materials in SAP

Expertise in MRP Configuration:

Configure Plant parameters for MRP

Worked on d types of MRP types different like MRP, Manual reorder point planning, Auto reorder point planning, Consumption base planning with different strategy groups

Configured manual and auto MRP control parameters for single or multi plants

Have expertise in time reduction in auto MRP, Work done in Essar Steel India time reduced from 90 Hrs to 3 Hrs.

Configured MRP views 1,2,3,4 in Material master

Technical Skills:

ERP Package : SAP PP 4.7c, ECC 5.0 & ECC 6.0, APO-3.1

Operating Systems : MS Office, Windows XP/Vista

Project Details:

Project#17

Client : Fresh Direct LLC Long Island City NY

Duration : Oct 2017 to Present

SAP Version : ECC 6.0

Role : Sr. SAP PP Consultant

Type of Project : Support client PP team

Responsibilities:

Support PP team for various assignment and activities

Testing different current scenarios in system and create PPT documents for users

Prepare FS for RM consumption report and testing after development

Testing ATP check for new Availability check

Development new functionality MAREL

Project#16

Client : AstraZeneca, Wilmington DE

Duration : May 2016 to Sep 2016

SAP Version : ECC 6.0

Role : Sr. SAP PP-PI Consultant

Type of Project : Support client users

Responsibilities:

Support business team in PP-PI area

Provide support to the users on various issues

Resolve support ticket and provide solution within SLA

Fixing bug of various programs and reports

Project#15

Client : UTC Aerospace systems Hartford, CTI, USA

Duration : Feb 2016 to March 2016

SAP Version : ECC 6.0

Role : Sr. SAP SCM Consultant

Type of Project : Support client team

Company : Cogent Integrated Business Solutions, Inc. USA

Responsibilities:

Support business team in PP and MM area

Training given to team and aware them of various transaction sequence of client business scenario

Quick Issue resolution on various area like production order, confirmation, outbound delivery, printing papers, goods receipt of prod order and STO, inspection lot clearance

Issue related to batch and serial number identification.

Project#14

Client : Amcor Rigid Plastics, Ann Arbor, MI, USA

Duration : Nov 2015 to Jan 2016

SAP Version : ECC 6.0

Team size : 03.

Role : Sr. SAP PP Consultant

Type of Project : Support client team for new scenario development

Company : Cogent Integrated Business Solutions, Inc. USA

Responsibilities:

Configure and create Master data

Configure Phantom assembly BOM.

Configure and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Working with MES system.

Project#13

Client : Essar Steel Hazira Limited

Duration : Aug 2011 to 17th Sep 2015

SAP Version : ECC 6.0 (IS Mill) EHP6 upgrade version.

Team size : 12 consultants SAP PP & MM

Role : Sr.SAP Consultant /Team Lead

Type of Project : Support

Company : Aegis Limited

Responsibilities:

Resolve day to day support ticket in time.

Provide guidance to team consultants both PP and MM.

Lead 12 consultants team to help offshore users and resolve issues without hampering production or PO/GI clearance process

Handle & resolve daily MM issues of purchase order, Goods issue and STO related issues

Configure new product thru Material Master

Configure batch classification of new material for auto batch determination with FIFO

Take up program bug issue as support CR.

Guide team for modification/new logic in existing program/Reports.

Worked with Manufacturing Execution and Level 2 system

Guide consultants team on UPM and Preparing documents for users of PP and MM

Motivate team for some proactive steps to minimize system issues.

Take up new requirements from business for automation programs or reports.

Provide training to the Team (Train the trainer concepts),and then they provide training to end users.

Provide different area training to consultants team in their unknown area. and make them confident to resolve various issues of PP and MM

Have configuration experience in MRP for RM,SFG & FG products and also extensively work to reduce auto MRP time from 90 Hrs to 3 Hrs .Also worked extensively to reduce purchase requisition and planned orders not required generated during auto MRP

Worked on PM master data and maintenance orders

Project#12

Client : Essar Steel Hazira Limited

Duration : Aug 2010 to Jul 2011

SAP Version : ECC 6.0 (IS Mill)

Team size : 16

Role : Sr. SAP PP Consultant

Type of Project : Implementation & Post go live support

Company : Essar Information Technology Limited, Hazira, Surat

Responsibilities:

Configured and create Material master, Bill of Material, Work Center, Routings, Rate Routings.

Worked on MTO/MTS scenario with variant configuration.

Configured and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Configure batch management for automatic batch derivation, single unit batch configuration.

RICEF development for interface & reports.

Worked with MES system.

Prepared documents for users.

Provide training to the End Users

Project#11

Client : Spinneys Abu Dhabi LLC. (Repetitive Mfg.) &

Afri Tea & Coffee Blenders Ltd. Tanzania. (Discrete mfg.)

Duration : Feb 2010 to Jun 2010

SAP Version : ECC 6.0 (IS Retail)

Team size : 02

Role : Sr. SAP PP Consultant

Type of Project : Implementation & Post go live support

Company : SFJ consulting LLC, Dubai

Responsibilities:

Configured and create Article master, Bill of Material, Work Center, Rate Routings.

Configured Product costing and MRP.

Configured and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Configure batch management for automatic batch determination during staging and backflush

Prepared documents for users.

Provide training to the End Users.

Project#10

Client : Saudi Cable Company, Jeddah (KSA).

Duration : Nov ’09 to Jan 2010

SAP Version : ECC 6.0 (IS Mill)

Team size : 20

Role : Sr. SAP PP Consultant

Type of Project : Implementation

Company : XECA international, Jeddah, Saudi Arabia

Responsibilities:

Prepared BPR & BPP for their production process.

Prepared templates for uploading master data, like Materials, BOM work centers and routings.

Prepared documents of customizing key values.

Created master data like characteristics, class, Materials, BOM, work center and routings for testing.

Created scenario for cross plant planning and execution.

Project#9

Client : Dalmia Cement (Bharat) Ltd, Kadappa.

Duration : Feb ’09 to March '09

SAP Version : ECC 6.0

Team size : 10

Role : Sr. SAP PP/QM Consultant

Type of Project : Implementation

Company : Leadsoft solutions P Ltd, Mumbai

Responsibilities:

Configured and create material master, Bill of Material, Work Center, Rate Routings.

Configured Product costing and MRP.

Configured and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Prepared documents for users.

Provide training to the End Users

Project#8

Client : Deepak Cement and Chemicals Ltd, Ahmadabad.

Duration : Oct ’08 to Jan’09

SAP Version : ECC 6.0

Team size : 15

Role : Sr. SAP PP/QM Consultant

Type of Project : Implementation & Post go live support

Company : Leadsoft solutions P Ltd, Mumbai

Responsibilities:

Configured and create material master, Bill of Material, Work Center, Rate Routings.

Configured Product costing and MRP.

Configured and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Prepared documents for users.

Provide training to the End Users

Project#7

Client : MJB India Gas Turbine Services Ltd, Ahmadabad.

Duration : May ’08 to Sep ‘08

SAP Version : ECC 6.0

Team size : 12

Role : Sr. SAP PP/QM Consultant

Type of Project : Implementation & Post go live support

Company : Leadsoft solutions P Ltd, Mumbai

Responsibilities:

Configured and create a Material master record, Bill of Material, Work Center, Routings.

Prepared project documents for customizing, users and master data key valued

Configured Quality management & Batch management

Prepared master data templates and program for upload through LSMW

Uploaded all master data after cleansing the data. Also uploaded open items like stock, purchase, production & sales orders

Provide training to the End Users of PP & QM.

Project#6

Client : Infineum International Ltd, UK.

Duration : Mar’08 to April ‘08

SAP Version : ECC 6.0

Team size : 20

Role : Sr. SAP PP Consultant

Type of Project : Up gradation analysis.

Company : Wipro Technologies (Thru: ASM technologies, Bangalore)

Responsibilities:

Understand current PP process

Assessment of current process and check impacts after up gradation.

Test PP process after up gradation & if necessary modify them

Project #5

Client : GENPACT, Hyderabad.

Duration : Dec’07 to Jan’08

SAP Version : 4.6B

Role : SAP PP Consultant

Type of Project : Support

Company : Genpact India, Hyderabad (Thru: ASM technologies,Bagalore)

Responsibilities:

Handling daily support issues logged by power users in areas of master and transaction data.

Handling routine day to day user calls.

Project#4

Client : SAP Labs,

Duration : July ’07 to Sept ‘07

SAP Version : ECC 6.0

Tool Used : eCATT, CODE

Role : SAP PP Consultant

Type of Project : Technical enhancement, Testing

Company : Wipro Technologies & SAP Japan (Thru: ASM Technologies)

Responsibilities:

To install technical objects in the system through various tools and variant files.

To modify the variant files according to global Auto and Japan specific requirements.

Download and upload technical objects from the reference system if not present in current system.

To check various Japan specific scenario in the system.

Creating and modifying the documents like Configuration guides, BPP scenario guide, power point documents.

To solve issues arising during installation and checking and scenarios.

Project#3

Client : The Bombay Dyeing & Mfg.Co. Ltd, MUMBAI.

Duration : March ’07 to June ‘07

SAP Version : ECC 5.0

Team size : 20

Role : Sr. SAP PP Consultant

Type of Project : Implementation & Post go live support

Company : Coconut software P Ltd, Mumbai

Responsibilities:

Configured and create a Material master record, Bill of Material, Work Center, Routings.

Prepared project documents for customizing, users and master data key valued

Configured Quality management & Batch management

Prepared master data templates and program for upload through LSMW

Uploaded all master data after cleansing the data. Also uploaded open items like stock, purchase, production & sales orders

Provide training to the End Users of PP & QM.

Project#2

Client : Colourtex Industries Pvt Ltd, SURAT.

Duration : Jan’07 to Feb ‘07

Version : 4.0 B

Role : Sr. SAP PP-PI Consultant

Type of Project : Plant Roll Out

Company : Coconut software P Ltd, Mumbai

Description:

Colourtex has emerged globally as a leading Indian dyestuff company with annual sales exceeding $100 million in 2004. Product mix includes Disperse, Reactive, Vat, Modified basic, acid dyes and Specialty textile chemicals. In the past ten years most of the major investments have gone in to building environment and resource infrastructure. With 7MW gas turbine power generation and 60,000 M3 soft water reservoirs, Colourtex is self sufficient in the basic resources. With a worldwide sales network, Colourtex has earned reputation as reliable producer of quality dyestuffs and chemicals.

Responsibilities:

Handling daily support issues logged by power users in areas of master and transaction data.

Handling routine day to day user calls.

Project #1

Client : Nifco Tiles Ltd, MUMBAI

Duration : July ’06 to Dec ‘06

SAP Version : ECC 5.0

Role : SAP PP Consultant

Type of Project : Plant Roll out & Post go live support

Company : Coconut software P Ltd, Mumbai

Responsibilities:

Configured and create a Material master record, Bill of Material, Work Center, Routings.

Configured and create Repetitive Manufacturing profile, Production version, and Product cost collector.

Provide training to the End Users.

Education:

1.Diploma in Mechanical Engineering from TEB, Gujarat, India

2.B.Tech (Mechanical) from CMJ University. India

Certification:

SAP R/3 Certification course in PP 4.7c, APO 3.1, from Genovate India Pvt LTD, Mumbai in August 2005.

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