CURRICULUM VITAE

CHETHAN.S

E-Mail: ac33ut@r.postjobfree.com

Mobile Number: +91-819*******

PROFESSIONAL SUMMARY:

An overall experience of 3 years in an auto ancillary MNC industry as Production Engineer from the day one start in DENSO INDIA PRIVATE LIMITED allined with.

Production management

Logistics and stores management

Production planning control(PPC)

Total Industrial Engineering.

Knowledge of the implementation of various techniques, quality and safety standards for improving operations along with cost savings.

Well versed in the functional aspects of :

Preparation and monitoring of Production chart.

Operation Manual sheet (OMS) preparation.

Quality standards like 5S, Kaizen, Poka Yoke, Kanban, Ataramaistandards.

Periodic validation of special process in lines.

Maintaining stock in stores through FIFO, Location spec or tag applications.

Daily, weekly & Monthly capacity Production Planning

Invoice making for Raw materials and Finished goods.

E-Sugam, E-Sancharan and other documents preparation for despatches.

Basic maintenance like minor breakdowns, DG operations etc.

Knowledge of CNC machines

CAREER OBJECTIVES:

An expertise aiming to become a highly skilled professional and develop an ability to adapt to todays ever challenging environment.Realize challenges with dedication,innovation and work in an environment which expands my technical powers and to grow professionally as well contribute to the company growth.

PROFESSIONAL EXPERIENCE:

Company Name : DENSO INDIA PRIVATE LIMITED

Designation : PRODUCTION ENGINEER

COMPANY EXPERIENCE:

Denso India private limited established on 1989 involved in the manufacturing of automobile components and spares for both four and two wheeler OEM’s,Japanese based MNC company.

MAIN PRODUCTS: Alternator, Stator, Blower motor, Wiper,Power windows,Engine cooling fans, Radiators,Magneto and Cdi.

CLIENTS: (1)Hero Motocorp Ltd (2)Yamaha Motor Pvt Ltd (3)Maruthi Suzuki India Pvt Ltd (4)Honda Motorcycle And Scooter India Pvt Ltd (5)Toyota kirloskar India Pvt Ltd etc.

PERSONAL SKILLS:

Ability to work independently as well as a team member.

Capability of handling pressure situations.

Excellent co-ordination & communication skills with other departments.

Maintain a positive & healthy environment around me.

QUALIFICATION:

B E: Mechanical Engineering

College: Dr.T. Thimmaiah Institute Of Technology Kgf, Karnataka

Percentage: 71.50% & Year of passed :2013

Diploma: Mechanical Engineering

College: Bharath PolytechnicBangarpet, Karnataka

Percentage: 67.37% & Year of passed :2010

SSLC: New Oxford English School Kammasandra, Karnataka

Percentage: 64.32%& Year of passed :2006

PRODUCTION MANAGEMENT:

Responsible for supervising the shift activities of the production floor.

Planning and execution daily production achievement to make sure customer on delivery.

Man power allocation based on man power availability &absentism planning to overcome production loss & Conducting weekly cell meetings to avoid future issues.

Co-ordinating with associates and co-workers according to PPC plan to maintain N+3 days Finished goods stock.

Ensuring that there is no breakdown in the production line due to equipment failure.

Responsible for preparation of work instruction and operation manual sheet.

Supervise production line operation as per plant policies and procedures & effective utilization of man,materials and machines.

Preparing Key Performance indicators like quality chart, DDK chart, Operation chart, 5M1E change etc.

Hourly monitoring the production rate and achieving production targets.

Executive corrective actions for improving 5S in shop floor

To reduce Takt time (Cycle time ) in processes, increase production rate without affecting the quality & to minimize Muda as much as possible.

Production loss monitoring and recovery co-ordination through plans.

Sub assy material requirement planning for shifts.

Ensure 100% timely despatch and delivery of Finished goods to custumers.

Loading the detailed production,despatch report at the end of the shifts.

To train on job standard to production line employees and co-worker new recruits.

Ensuring that rejection and scrapping of material is minimized and ensure Quality are given prime important through motivating the associates and by providing good environment for working.

LOGISTICS & STORES MANAGEMENT:

Schedule to vendor as per MRP & BOM prepared in CIGMA & weekly ordering for any changes in production (or) short notices.

Planning and controlling the materials to achieve daily, weekly production targets in coordinating with vender's STORE,PPC department as our Lead Time was 7 Days.

Ensuring availability of materials with maintaining safety stock of Min 3 Days.

Planning for long lead time and ensure there is always stock of critical component to avoid shortage on assembly line.

Monitoring physical stock A, B, C class items with CIGMA system stock.

Follow up with suppliers for part delivery as per requirement.

Knowing material handling system at vendor end so as to avoid damage to component and easy flow at assemble line.

Co-ordinating in between vendor and their logistics provider to ensure timely supply of components on assembly line.

PRODUCTION PLANNING AND CONTROL (PPC):

Full fledge knowledge about CIGMA(PPC) similar to sap.

Prepare and updating BOM for N+5month in system (CIGMA).

Plan, procure and schedule materials resource (MR) according to n+5 month forecast production plan basis on BOM.

Making MRIR for all inward sub assy materials & purchased goods to company.

New component trails planning and planning for production cut off declaration of old model to avoid dead stock loss.

Maintain exactness in physical stock and system (CIGMA) stock.

Preparation of report for material receipt against daily productions through maintaining subassy material issue slips and FG stock-in slips.

Generating scrap ticket slips for defective parts.

Inventory stock management through quarterly and half yearly internal,external audits.

TOTAL INDUSTRIAL ENGINEERING(T I E):

Layout marking, levelling of site according to drawings with accurate calculations.

Preparing of bar bending,schedule as per the design requirement.

Standardizing shop floor through use of In-house pipes and bars to fabricate Chute,Production layout and plant layouts.

Eliminate Muda in time, money, materials, man-hours, machine time, and other resources with continues co-ordination with associates, co-workers and Management.

Fabrication Welding for preparation of chute, trolleys, stands etc.

ADDITIONAL CONTRIBUTIONS:

Productivity : MAGNETO Productivity increased 28.60 to 38.57 Pcs/Man/hr.(34.86% Up)

CDI Productivity increased 171.42 to 192.85 Pcs/Man/hr.(17.04% Up)

Scrap cost Reduction: MAGNETO Scrap reduced 0.04 To 0.029 Rs/Assy.(27.5% Down)

CDI Scrap reduced 0.23 To 0.19 Rs/Assy.(17.04% Down)

CO-CURRICULUR ACTIVITIES & ACCOLADES:

Carried out BE Project on Design and development of crucible furnace for heating of iron and melting of aluminium.

Carried out Diploma project on Automated pick and place of objects by using pneumatics.

Certificate Issued by Jetking company for Standing 1st Diploma in MechnicalEngg.

I am an ERT (Emergency Response Team) member and have completed Basic fire safety & first aid training in company.

Won the Badminton game in annual sports conducted by Denso India private limited.

PERSONAL DETAILS:

Name : Chethan.S

Father Name: Sriramappa

Date of birth: 25/5/1990

Martial status: single

Languages known: English,hindi,kannada,telugu,tamil.

Permanent Address: Ankhathattahalli(v)Bethamangala(p)Bangarpet(t)Kolar(d)Karnataka(s) India(c) Pincode:563116.

DECLARATION:

I do hereby declare that all the information and particulars furnished above are true and correct to the best of my knowledge.

Yours faithfully

PLACE: BANGALORE CHETHAN.S

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