Engineer Project

KINJAL ARUN PAWAR

Contact: +918*********, ® +91-214*-******

Email: ************@**********.*** , *****.******@*****.***

DESIGN ENGINEER

To obtain a full time position as a Research & Development Engineer in Automobile Engineering utilizing my skills in finite element modeling and analysis, product design and development. ________________________________________

PROFILE

• Qualified Design Engineering professional with over 5 years of experience exhaustive & rigorous experience in casting field and design of motors.

• Completed M.Sc Engineering in Automotive Product design in [2009] at M.S. Ramaiah School of Advanced Studies, Bangalore, affiliated to Coventry University, UK.

• Ability to excel within a challenging environment, initiating and executing across a portfolio of projects harmonizing technical needs with business realities.

• Possess sound analytical and problem-solving skills along with the ability to communicate effectively and build long lasting/ mutually beneficial relationships.

• Self motivated, hard working and goal-oriented, with a high degree of flexibility, resourcefulness, and commitment.

Master’s Thesis, Coventry University, M.S. Ramaiah School of Advanced Studies, Bangalore, August 2007-April 2009

“Redesign Methodology of Existing Roof Structure of an SUV to Meet Upgraded Rollover Test Regulation” This study provides an overview of substantial benefits of using the Design of Experiment (DOE) in significantly improving roof crush performance with minimum cost and time. Simulated the rollover performance l using LS-DYNA

PUBLICATIONS:

Kinjal A. Pawar, V.K. Banthia, N.S. Mahesh, Sandeep N., J. Madan, “Redesign Methodology of Existing Roof Structure of an SUV to Meet Upgraded Rollover Test Regulation”, SASTech Journal 2009.

TECHNICAL SKILLS

Engineering Applications:

Crash analysis tool-, LS-DYNA

Analysis post processor- Ansys V10, Fluent V6.3.26.

Analysis pre-processor- Hyper Mesh V8, Gambit V2.3.16

CES- Chembridge Engineering Selector for material selection.

3D modeling software- Catia V5 R17, Pro/Engineer Wildfire 2.0, Ideas.

Surface modeling- Alias studio tools V13, Catia V5 R17

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PROFESSIONAL EXPERIENCE

TATA TECHNOLOGIES May’10- Till Date

Design Engineer (PE CAE)

• Responsible to develop and improve products or tooling designs that are cost-effective to manufacturing using existing or imminent new manufacturing technology, meet or exceed design specifications, and are within reliability standards. I accomplish these responsibilities under the guidance of a Project Engineer, typically as a member of a design team. Depending on the task at hand I may supervise the work of one or two Layout Designers under me.

• Tasked with the design of various pattern equipments like Pattern, Core Box, Core Setting Fixture, Averaging Fixture, Sighting Fixture Etc

VYANKATESH ENGINEERING Jun’09-Feb’10

Development Engineer

• Create project schedules and to ensure the projects are on time as planned. Responsible in the design drawing and to analyze problems

• Performed nonlinear Finite Element Analysis (FEA) including material characterisation, interpretation of loading and results using HYPERWORKS8.0 and Ls-Dyna and CATIA V5 softwares.

• Involved in R&D activities and optimization techniques with CAE team.

• Pre-processing and post-processing of the automotive systems under stringent deadlines coupled with quick decision making and analytical reasoning.

• Pre-processing and post-processing with respect to FMVSS safety regulations.

EMERSON DESIGN ENGINEERING CENTER Apr’06-Aug’07

(Emerson Motor Technologies, an MNC, one of the largest electrical motor manufacturer in the world, producing more than 330,000 motors every day.)

CAD Designer

• Charged with the responsibility of design & development of motors.

• Job involves timely completion of all project specifications, design, drawings & requisitions for areas of responsibility assigned and participates in design review

• Responsible for engineering deliverables, including product design, drawings and checking, product specification, analysis and design objectives / program timing.

• Developed new 6.3, single phase, 2 pole Lean Design Platform Catalog and OEM motor models and release documentation.

• Held for developing new 6.3, Poly phase, 4 pole Lean Design Platform Catalog and OEM motor models, new 6.3, Poly phase, 2 pole Lean Design Platform Catalog, new 6.3, single phase, 4 pole Lean Design Platform Catalog and OEM motor models and release documentation respectively.

• Ensure all drawings produced are correct in standard, right reference and as per layout and in compliance with the client's standards and engineering practices described in the project Co-ordinations procedure.

• Involved in Preparation of Bill of Quantities of project, Estimates & Comparative Statement.

SILICON MEADOWS DESIGN PVT LTD Aug’04-Apr’06

(Meadows is sister consult of Atlas Automotive Pvt. Ltd. & Enkei Cast Alloy Ltd. The company is well known in Aluminum casting for the process LPDC & GDC.)

Design Engineer

• Accomplished design & development of mass production automotive casting like cylinder head, alloy wheels for clients like Hero Honda, Yamaha, Bajaj, Enfield, Greaves, Tata motors etc. and Radiator tank & pipe For Beher India, Tata Toyo, Eicher Motors etc.

• Involved in generation of Layout for casting & its Machine if required.

• Modified and improved existing products

• Ensure that prototype samples meet appearance and functional performance standards and ensure completion of appropriate product validation testing.

• Responsible for complete mechanism product design in Cad including tolerance studies and manufacturability.

• Perform studies to benchmark and evaluate competing design proposals. Design concepts using CAD software.

• Generate BOM's (Bill of Materials), maintain open issues lists, and typical engineering documents.

TOOL ROOM & ENG. SERVICES Nov’03-Aug’04

(Tool Room and Engineering Services is in the field of Sand Casting & Gravity Die Casting.)

Junior Design Engineer

• Responsible for the design & development of mass production automotive Cylinder Block (4cyl. 6cyl. 12cyl.). Cylinder Head For the same, Gear box Housing. TMC, Etc.

• Tasked with the design of various pattern equipments like Pattern, Core Box, Core Setting Fixture, Averaging Fixture, Sighting Fixture Etc.

• Clients handled: Telco, M&M, KFIL, KBX, Greaves, etc.

• Have handover experience in AutoCAD 2002 Version for Designing and Drafting.

INDIAN PETROCHEMICALS CORPORATION LTD (IPCL) Oct.’02-Oct’03

Apprenticeship Trainee

• Gained exposure by working in the LLDPE department & design department.

• In LLDPE department, worked on maintenance and troubleshooting of Compressors (Centrifugal, Reciprocating), Pumps (Centrifugal, Reciprocating, Screw type, Plunger type, Etc), Agitator, Bagging machine & stitching machine etc.)

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ACADEMIC PROJECTS UNDERTAKEN

Project: Project in M. Sc Engineering

Title: [M.SC Engineering Major Project Details]: Redesign Methodology of Existing Roof Structure of an SUV to Meet Upgraded Rollover Test Regulation.

Project Abstract: Perform simulation of rollover testing for determining deformation and stress distribution in roof structural members with using LSDYNA solver.

To identify the key design parameters influencing structural behavior by using DoE.

To redesign the structure to asses its adequacy for upgraded FMVSS 216 regulation.

Project: Nibbling Machine in Mechanical Engineering

Project Abstract: Mechanical Engineer final year project. The team size for the project was eight members and I was the project coordinator. It is sheet metal cutting machine.

Project: Automatic Turning Head Light With Automatic Upper Dipper System in Automobile Engineering.

Project Abstract: Automotive Engineering final year project. The team size for the project was eight and I was the project leader.

Project: Carro Gear Box housing in post diploma in tool design

Project Abstract: It was the project for post diploma in tool design. It was an individual project and contains the die design of the gearbox housing in sand casting

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EDUCATIONAL & PROFESSIONAL CREDENTIALS

M. Sc Engineering in Automotive Product design, 2009

M.S. Ramaiah School of Advanced Studies, Bangalore, affiliated to Coventry University, UK

Diploma in Automobile Engineering, 2001-2002 Sahyadri polytechnic Sawarde [Mumbai University]

Diploma in Mechanical Engineering, 1998-2001 Government Polytechnic Pen [Mumbai University]

S.S.C, 1998 Indian Petrochemicals Vidyalaya Nagaothane, [Mumbai board]

Post Gradute Diploma in Tool and Die Making 2003-2004 Institute of tool and die design Dapodi pune

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PERSONAL DETAILS

Date of birth : 22nd November, 1982

Permanent Address : A-16 Monarch Apartment, Utkarsha Nagar, Kolpli Road, Pen, Dist: Raigad,

Maharashtra.

Passport No: H9840071

References : Available on request

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