Sagar Ravindra Zende, B.Tech.,(Oil & Paints) from L I T Nagpur
Diploma in Surface Coatings Pune
Email: **********@*****.*** Cell No: 997********
Work Experience as on Dec 10 is 6.5 yrs
Objective: To achieve a challenging position in automotive industry through my technical skills & systems learnt to grow with organization.Interested for new challenges & assignments.
Core Strengths
• New Product Launch – Paint shop.
• Quick Judgment & ensuring parts/product - production as per Quality Standards
• E Coat, Primers & Top Coats launch Trials & online establishment.
• Expertise in E-Coat, Top Coat, Powder Coatings.
• Product & corrosion Audits & releases. Volkswagen Group Certified Paint Surface auditor.
• Expertise in Field Concern & Assembly Concerns Resolution.
Details of Work Experience:
Sept 08 to Till Date :
M/s.Volkswagen India Pvt Ltd
Assistant Manager
Quality Assurance
Work Profile :
• Product & Process compliance & validation.
• Product Audits & Corrosion Audit.
• Destruction Test.
• Daily Quality concerns & trouble shooting.
• Engineering Changes Co-coordinator QA.
• Appearance Review & improvement Action planning.
• New Model Launch Coordination for parameters establishments.
• Quality Planning.
• Customer Complaint analysis & action Planning.
Specialized in
• Paint Surface Audits
• Corrosion Audits
• Wax Audits
Additional Responsibilities:
• Monthly report Publishing for Paint Section.
• Other plants Coordination.
• ISO documentations.
Overseas Special Assignments Completed:( 1 Month)
• Corrosion Audit On job training at Skoda Auto Czech Republic.
• Product Audit On job training at VW Navarra Spain.
Overseas Training :( 1 Week)
Auditor leveling Meeting at VW Spain Navarra with Polo Plants.
Product Audit software training at VW Wolfsburg.
Product Auditor Certification at VW Wolfsburg.
Assignments Completed
Guide line Interpretation from German to English
Establishment of destruction Process.
March 07 to Sept 08
M/s.Mahindra & Mahindra Ltd
Assistant Manager
Manufacturing Quality
Work Profile
• Paint Shop Process & product Monitoring & control.
• Paint problems and counter measures as well re-work analysis
• Quality concern resolution.
• Expertise in PT-CED process.
• Dirt Analysis & Reduction Champion, Dirt Review coordinator.
• Monitoring & reducing quality losses through prompt feedback & periodic review with concerned sections.
• Process & Product Audits ( Internal Audits ,APES & AVES)
• Concerns resolution through QRQC Method, Concern selection analysis & monitoring.
• Control Plan Champion (PFC,PFMEA,Control Plan &Reaction plan )
• New Shade / Product establishment trials online.
• Appearance Review & improvement Action planning.
• New Model Launch Coordination for parameters establishments.
• APQP, Bulk material PPAP, SPC.
Special Assignments Completed:
• E-Coat Multi stage rectifier establishment on line.
• E Consumption Monitoring & control, Tear down analysis foe CED & Wax process
• Dirt Library & Base Data Establishment.
Assignments in Progress:
Establishment of Paint Audit Guide line.
E Coat Addition on AH Basis.
Rust Prevention Team Member.
Additional Responsibilities:
• TCF Concern Resolution for paint shop.
• Body Shop review for reducing BIW Problems.
• Quality audits Monitoring, Resolution & Review in Paint shop.
• E Coat Consumption monitoring.
• TCF STR Improvements for Paint Shop Defects.
• TPM QM Pillar
June 2004 to Feb 07
BASF Coatings India
Officer Technical Services in Pvt. Ltd.,
Customers:
a) Ford India, Chennai.
b) Motherson Automotives, Chennai.
c) Same Deutz Tractors, Ranipet.
Work Profile
Technical support in e-coat & primers, basecoats & clear coat and various products supplied by BASF
New products introduction & standardization
Shade matching, diagnosis & countermeasures planning for paint defects
Online Trouble shooting
CPU, Quality & Consumption Control.
Operational record maintenance (SPC, trend charts etc.)
Coordinating with other departments like Material Planning & production.
Stock management & materials planning.
Major Assignments in Completed:
Ford E-coat conversion from DuPont CorMax to BASF CathoGuard.
Launch of plastic painting at Motherson I & II, Chennai.
Launch of MCDWhite at FIL.
Additional Responsibilities handled:
Tech. service to the following paint shops
M/s. Mahidra & Mahindra Nasik
• M/s. Kalyani Limmerz, Chakan Pune
Special Assignments Completed:
E-coat conversion trials & comparative studies for various products with BASF products for feed over conversion
New clear coat launch at Motherson.
New product launch trial: Pb & Sn Free E-coat at M/s. Tata Motors, Pune
New Product launch trial for E Coat at M/s. Maruti Udyog, Gurgaon
May 2000 to Oct 2000
Jr. Executive – Quality Control in M/s. Shalimar Paints Ltd.,
Testing of Raw Materials & new raw material replacements trials
Shade matching
Approving batches for final parameters
Operational record maintenance
Dec 1999 to May 2000
Production Engineer in M/s. Spectra Polycoats, Pune
Monitor and improve pre treatment and Powder coating process.
Pretreatment line operating and handling quality issue in powder coatings
Production Planning & Man Power handling
Customer support and marketing for powder coating
Consumption monitoring and Control on Pretreatment and Powder Coatings
Academic Qualifications:
Qualification Passing year Institution & University Marks
B. Tech. Oil & Paint Technology 2004 L.I.T. Nagpur 66 %
Diploma in Surface Coating Technology 2000 Technical Institute Pune, MSBTE 62 %
XII 1997 Jai hind College, Dhule 66 %
X 1995 New City, Dhule 83 %
Extracurricular Activities:
Titles of Projects & Seminars Presented:
Statistical Control in Robotic powder Coatings
Cathodic Electro deposition.
OEM & Refinish Coatings: A Review
Poster Publication:
Title: Introduction to Computational Fluid Dynamics
UICT Mumbai AICHEA Student Chapter. Mumbai
Cultural Activities:
Acted as Secretary in Annual Social Gathering “eLITe 2004”
President in “Vihnaharta 2003”
Member of Hostel Committee and organizer of “Annual Hostel Day”
Industrial Trainings Undergone:
6 months at M/s. Godrej & Boyce Mfg. Co. Vikroli, Mumbai.
6 months at M/s. Tuff Coats, Pune
1 month at M/s. GoodLass Nerolac Paints Ltd., Lote Parashuram.
Comfortable to work with:
Expert in Computer application
MS Office, Projects, presentation & Data analysis.
Personal Details:
Permanent address: Date of Birth 30 Oct 2010
E 24 , Sukhwani Udyan Passport NO E 4943985
Near Hotel eagle Visa Details Czech, Germany , Spain
Pimpri-Chinchwad Link Road Martial status Married
Phone: +91 – 020-******** Languages English, Hindi. & Marathi
Spouse Mrs. Sonali M.C.A., (Lecturer)
Father Mr.R.B.Zende B.Com (Hon) (Service)
Mother Mrs.Sheetal B.A.B.Ed. B.Lib. (Housewife)
Time required for Joining : 30days
Sagar Ravindra Zende
Pune