HAFIZ ABDUL SAMAD (Operations Coordination Engineer)
Phone: 92-723-641001-9 Cell: 92-333-******* E-mail:
xi1oet@r.postjobfree.com
PERSONAL PROFILE
Working in Gas and Petrochemical industry as Process Operation /
Commissioning Engineer for 07 years, I have polished my engineering,
analytical and people skills while contributing to a billion dollar project
and interacting with some of the world renowned EPC companies (SAIPEM, NP,
MHI, BASF).
KEY RESULT AREAS
. Project management, Plant Commissioning & Operation, team building.
. Thorough knowledge and experience of DuPont's PSRM & PSM systems (OSHA
Compliant).
. Process Hazard reviews [What-if, HAZOP & FMEA] & Pre startup safety
reviews.
. Expertise in gas processing & downstream gas based petrochemical
industry.
. Experience in onshore remote operations,H2S and CO2 operations.
. Experience in commissioning of turbo trains ( compressors and turbines )
. Butt listing, field verification of P&IDs and Pre-Startup safety reviews
of new facilities
. Worked as an instructor for Training on Process Simulator prior to
commissioning.
. Plant monitoring & Data analysis for optimization & troubleshooting.
. Conversant with modern computer based tools like MIS, SIS, SAP, LIMS &
Simulation models.
PROFESSIONAL EXPERIENCE ( 07 Years )
With "Engro Corp" June 2006 to date
Formerly Exxon, Engro Fertilizers Limited is a fully owned subsidiary of
Engro Corp, one of the biggest corporations in Pakistan. Engro's
diversified business includes fertilizers, polymers, power generation,
chemical storage terminals, foods & industrial automation.
SENIOR COORDINATION ENGINEER- Operations (July 2012 To Date)
Taking care of E-Gas project as Senior Commissioning Engineer. My Major
responsibilities
. Development of Precommissioning/ Commissioning & Start up Procedure of
Ammonia Plant
. Training of Operations team on the new procedures.
. Butt listing and field verifications of P&IDs for the modification
project.
. Liaising and coordinating with other disciplines to ensure deliverables
are produced to meet deadlines.
. Ensuring the timely handover to the operations of fully commissioned
plant.
. Co-ordinate the carrying out of modifications/repairs arising during
commissioning activities.
. Develop integration plans of major projects with existing facilities.
COORDINATION ENGINEER (June 2011 To June 2012)
My Major responsibilities in the current role are listed below
. Lead a team of 25 personnel in safe, smooth and reliable plant operation.
. Responsible and accountable for HSE performance of self and the reporting
team.
. Compliance of HSE audits for DuPont and British Safety Council in day to
day activities.
. Incident report writing, investigation, stewarding & complying report
recommendations.
. Plant optimization, troubleshooting, emergency handling and shutdown /
startup activities.
. Provide process engineering support to project design reviews.
. Collect monthly plant production/operating data to evaluate unit
efficiencies.
. Development of departmental CAPEX budget.
COMMISSIONING & START UP ENGINEER (June 2008 to May 2011)
Engro's expansion project for installation of an Ammonia-Urea complex at
the cost of US$ 1.1 Billion was the largest private sector investment in
the history of Pakistan. I was assigned with this project as commissioning
and startup Engineer for Ammonia Plant since ground breaking activities.
Major assignments are detailed below.
. Participate in design safety reviews and system field audits.
. Participated in Catalyst Loading and Catalyst reduction at Ammonia Plant
reactors.
. Refractory dry out of Primary and Secondary reformer.
. Precommissioning of piping and vessels
. Alkali wash of CO2 removal section & waste heat boilers
. Commissioning, Start up and Operation of Turbo trains including surge
mapping.
. Precommissioning of control systems including hot loop & logic testing,
motor solo runs.
. Development / updation of pre-commissioning & commissioning activity bar-
chart.
. Prioritizing engineering & construction activities for timely completion
of job scope.
. Oversee project execution in the field and ensure adherence to plant
safety requirements.
. Control of engineering document and records management for all project
work.
PROCESS OPERATION ENGINEER (June 2006 to May 2008)
. Safe and optimized operation of Ammonia & Urea Plants within design
parameters.
. Problem solving and root cause analysis of operational upsets.
. Six Sigma coordinator..
. Production & efficiency enhancement through continuous improvement
process (CIP).
. Department coordinator of Leading Indicators stewardship.
. Development of Production Dept Expense Budget,
With Packages Limited" Jan 2006 to May 2006
Packages limited is the largest paper, board and flexible packaging
manufacturing concern in Pakistan.
Operation and Planning Engineer
. Safe, uninterrupted and optimized unit operation.
. Develop daily production plan as per requirement.
. Address customer complaints regarding quality and supply.
. Adjust manpower as per requirement.
. Performance appraisal of subordinates.
PROFESSIONAL TRAINING:
. Plant Process, Operation and optimization training in FFC Goth Machi.
. Commissioning and Start up training in OMIFCO (Oman India Fertilizer
Company) in Oman.
. Ammonia plant process optimization, troubleshooting & catalyst technology
By HTAS.
. First Aid, Fire fighting,H2S and Syn Gas hazards training.
. DuPont Course on Management Safety for Line Supervisors
. DuPont Course on PHA.
. PHA studies (HAZOP, FMEA, FTA, RCA)
. ISO 9001-2000 internal auditor
SOFTWARE TOOLS, STANDARDS & PROJECTS:
. P&ID systemization of Ammonia Plant using Smart Plant mark up plus.
. 3D model review of 2200 MTD Ammonia plant using NAVIS WORKS.
. Aspen HYSYS ( H2S removal with Amines, Natural Gas Hydrates Formation )
. H2S removal in catalytic fixed bed reactors.
. Comparative study of BASF aMDEA and other potassium based acid gas
removal systems.
. Study of foaming and antifoam / defoamer application in acid gas removal
systems.
. Commissioning Bar chart development of Ammonia Plant using MS Projects.
. Familiar with API and ASTM standards..
EDUCATION:
BS in Chemical Engineering (16 years of education) UET Lahore, Pakistan
(Jan 2002~Dec 2005)
PERSONAL INFORMATION
Date of Birth May 30, 1981 Nationality Pakistani
Religion Islam Marital Status Married
CNIC # 35201-6816502-3 Passport # CD1075021
REFERENCES Shall be provided on demand.
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