Quality Control Engineer

Mohammad H. AYUB

*** ******* ****** | Waterbury, CT 06704 | Cell: 203-***-**** | ******@*****.*** | Home: 203-***-****

OBJECTIVE

• Seeking a Linguist/Translator job to apply my English, Pashto and/or Dari (Farsi) language skills.

PROFESSIONAL EXPERIENCE

Winchester Electronics, Former division of Litton Industries/Northrop Grumman.

Wallingford, CT, June 1989 to present.

Manufacturing Production / Automation & Control / Project Engineer

Winchester Electronics is a global leader in high bandwidth interconnects technology & produces electronic connector products such as backplane systems, RF coaxial, fiber optic, input/output (I/O), & power connectors as well as value-added products. The connectors are used by leading OEM & CEM manufacturers in the telecommunications, wireless, computer, military / aerospace, industrial, & medical equipment industries. Winchester has a multi-national customer base & a global manufacturing & engineering network with facilities in the USA, Mexico, China, and Malaysia.

Manufacturing system assembly machine development and implementation

• Design Tools, Fixtures for product assemblies using Solidworks and AutoCAD.

• Create Work instructions using Ms Visio software.

Worked with R&D and Product Design Engineering to obtain requirements for new products

Develop automated systems to mass produce products or assemble required parts

Applied lean manufacturing and Kaizen methods in the manufacturing processes.

Performed design reviews for new products and changes to existing products for improvement and cost reductions.

Served as a design validation engineer and on the Material Review Board - MRB

Designed & created assembly machines using the following technology or methods

PLC’s : GE Fanuc, Allen Bradley, Keyence

Used RS Logix, VersaPro, Ladder Builder to create Ladder Logic programs for above PLCs

Used pneumatic and electronic control devices as inputs or outputs to PLCs

Designed all the tooling and fixtures required for manufacturing machines using Auto CAD & Solid Works

Machines were deployed to international production facilities such as: Mexico, China, & Malaysia

Developed implementation procedures for new products and trained plant operators

Designed detailed work flow processes for operating manufacturing and assembly machines

Developed implementation procedures for use by manufacturing personnel in our international facilities

Developed training process for plant employees in all global facilities

Lead manufacturing project engineer for New Product Introduction (NPI)

Lead the manufacturing of all new products specified by R&D and Product Design Engineering

Worked with a team of 10 or more people from diverse areas to successfully complete NPIs

Developed a total of 10 new products over a 3 year period that represented $6 million annual revenue

Production support of overseas/global facilities

Engineering Support – support all manufacturing personnel in all global facilities

Training – trained all personnel on manufacturing machines in all facilities

Served as Level III support for all assembly and manufacturing machines

Quality control

Formally trained in Six Sigma Quality Control and other quality control processes

Implemented the SPC 6 Sigma quality control process

Created automatic testing mechanism using electronic test boards

Designed and built inspection machines using DVT and COGNEX vision systems

Trained quality control technicians in international facilities.

Wrote manufacturing procedures for ISO9000 and AS9100 Quality systems.

ISO9000 and AS9100 coordinator for manufacturing department.

Training in Failure Mode & Effect Analysis and SPC training, by TECHNICOMP.

Packaging design engineering

Design packaging for new products & improve existing packaging where needed

Adhered to environmental rules and OSHA regulations for all designs.

Used ROHS compliant and recyclable packaging material

Product defect analysis and resolution

Determined root cause for defective parts.

Supported a 98% success rate for root cause analysis on reported defects

Held customer facing roles and prepared reports to senior management when handling product defects

Litton / Winchester Electronics – Watertown, CT Oct. 1983 – June 1989

Quality Control Engineer

Designed & wired test boards for measuring contact resistance using data acquisition system

Wrote inspection procedures and prepared check lists for inspection

Performed 1st article inspection on stamped, molded and assembled products

Implemented SPC control methods on manufacturing products

Performed mechanical & electrical tests on finished products per Military specifications & customer requirements

Designed programs for optical gauging machines that automatically measured part dimensions

Performed Electrical Continuity and Hi Pot test on connectors

Created SPC charts and applied Six Sigma Quality process on stamped and molded parts

Created and applied Certified Operator Program for molding and stamping machine operators

Verified supplier quality inspection methods and procedures

TECHNICAL SKILLS AND QUALIFICATIONS

Project Management: Formally trained in manufacturing project management. Project engineer and technical lead of numerous large scale manufacturing projects as well as implementations of new emerging technologies.

Programming Languages: Ladder logic, Visual basic, Fortran, Microsoft Excel and Access

Manufacturing Engineering Skills: AutoCAD, Solid works, PDM works, several types of PLCs and HMI interfaces.

PLC’s : GE Fanuc, Allen Bradley, Keyence

Used RS Logix, VersaPro, Ladder Builder to create Ladder Logic programs for PLCs

Familiar with Injection Molding technology and process

Administrative Skills: Microsoft Office suite, Microsoft Windows XP and Microsoft Visio.

LINGUIST/TRANSLATING SKILLS AND QUALIFICATIONS.

Mohammad Ayub is a native Pashto & Dari linguist has 8 years of translation experience Pashto/Dari to English and vice versa. He translated English manuals on Helmand Valley Project, prepared by the American Companies, to Pashto & Dari and translated project operation reports from Pashto and Dari to English.

Mohammad studied English for 6 consecutive years in High school. He was taught by American instructors during his five years in College. Mohammad had been in close contact with American (Aid) advisors during his eight years of employment in Helmand Valley Authority. Since 1981 to present, Mohammad has been working as Quality/Manufacturing Engineer in American Companies in USA.

EDUCATION

School of Engineering, University of Kabul - Kabul, Afghanistan

B.S. Electrical Engineering, Minor in Mechanical Engineering

• Instructed in English by American professors from MIT, Stevens Institute of Technology, Purdue University

• Achievements – Overall GPA 3.9/4.00, graduated with distinction, ranked 2nd in class

• Scholarships – Full scholarship from the Afghan Ministry of Education for highly qualified students

University of New Haven, New Haven Connecticut – 1985

Master Degree in Electrical Engineering, Accepted fully matriculated pursuing Master Degree in Electrical Engineering but unfinished due to personal situation.

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