Akbar Saffari
***** ********* ****, **** *******, MN, 55347
Cell: 612-***-****
Email: *****.*******@*******.***
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Professional Overview
Result orientated, innovative Engineering leader with over twenty years of
diversified experience in equipment embedded control systems and
components. Extensive experience in commercial, industrial, and off-road
equipment control markets. Expertise in electro-mechanical and electronics
sensor and switches, vehicles electro-hydraulic controls and equipment
control systems.
. Transformed businesses from low margin electro-mechanical switch
provider to high margin equipment electronic control system solution
provider.
. Managed new product and process development through stage-gate product
development process using global cross-functional teams and metrics
driven engineering system.
. Managed multiple programs simultaneously with on-time and on-budget
results globally.
. Directed research and development and implemented six sigma design as
well as design for manufacturability, assembly and test. Managed
sustaining engineering globally.
. Managed manufacturing and operations both nationally and
internationally with P&L responsibility.
. Created and managed multiple cross-functional NPI groups to transfer
new technology from R&D to production.
. Implemented lean manufacturing and simultaneous product and process
development.
. Managed customers and customer relationships.
. Achieved and surpassed significant cost reduction budgets year over
year.
. Worked well within matrix management environment as well as direct
reporting systems.
. Recognized eight times as a significant contributor to the lift and
material handling market segments by industry leaders and trade
journals.
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Experience
Oshkosh Corporation, Commercial Division, Dodge Center, MN
2011-Present
A $350 million division manufacturer of heavy on road trucks for commercial
applications.
Senior Chief Engineer
Responsible for Vehicles Electronics, Electrical, and Electro-Hydraulic
controls including sensors, transducers and pneumatic and hydraulic
actuators.
INDEPENDENT CONSULTANT
2010-2011
Retained consultant to off road and industrial original equipment
manufacturers.
DeltaTech Controls (Formerly ITT Industries' division), Minneapolis, MN
1996-2010
DeltaTech Controls was a division of ITT industries acquired by private
equity firm. A $150 Million division producing diversified lines of control
components and systems.
Director of Engineering and Business Manager
2000-2010
Control systems and components used on Lift and Material handling
equipment.
Attained significant sales growth and margin improvements through
aggressively pursuing potential customers using solution selling scenario.
. Increased revenue by 60% through product differentiation and
innovative solutions to customer challenging problems.
. Achieved incremental sales of $30 million year over year by means of
aggressively pursuing potential customers with challenging technical
needs.
. Improved product margin from 20% to 40% plus by streamlining
manufacturing processes and developing new ones as well as utilizing
off-shore supplier base.
. Implemented solution selling initiative using existing and new product
introductions.
. Transformed customer service from traditional to customer first
approach by providing 24/7 coverage and timely technical support.
. Implemented Lean manufacturing methodology through training and best
practices.
Director of Engineering
1996-2000
Control systems and components used on off-road equipments.
Transformed the division from electro-mechanical switch provider to
complete electronic control systems and components provider.
. Reduced time to market from 1.5 years to six months through
simultaneous product and process development.
. Achieved cost reduction of $600,000 annually through implementation of
lean manufacturing.
. Developed critical processes in less than one year to enable
transformation from electro-mechanical switches to electronics control
system provider.
. Worked directly with customers on their new product development
opportunities by providing solution to their technical problems.
EATON CORPORATION - Industrial Control Division, Milwaukee, WI
1990-1996
A $450 Million division producing diversified lines of control components
and systems for industrial and commercial markets.
Product Engineering Manager
1994-1996
Provided design and manufacturing engineering support for multiple
manufacturing cells.
. Managed P&L for $50 million product lines.
. Designed and developed new processes. Industrialized and manufactured
small lot of multiple sensors. Transferred product lines to
manufacturing facilities both nationally and internationally. Achieved
incremental sales of $3,400,000 through new product introduction.
. Designed, developed and purchased new conveyorized assembly line for
electronics sensors, utilizing non synchronous "continuous flow"
manufacturing methodology and "Kan Ban point of use" inventory system.
Achieved $700,000 on direct labor and $400,000 cost savings through
factory space, scrap, rework and inventory reductions.
Product Development Manager
1990-
1994
Responsible for development of all new custom product utilizing matrix
management scenarios.
. Directed a cross-functional team using matrix management scenario.
Directly interfaced with customers as part of "solution selling" and
"simultaneous product and process development" concept. Reduced "time
to market" from 2.5 years to eight months
. Designed, developed and industrialized "multi-channel photoelectric
sensor" for textile application. Achieved $5,800,000 in incremental
sales through new product introduction
. Designed, developed and industrialized "low cost, high volume
photoelectric sensor" for material handling OEM. Achieved $4,300,000
of additional sales through new product line introduction.
HONEYWELL CORPORATION - Micro Switch Division, Freeport, IL
1983-1990
A $350 Million division, producing diversified lines of electro-mechanical
switches and electronic sensors.
Manufacturing Team Leader-Automotive Business Unit
1988-1990
Principal Development Engineer
1984-1988
Materials Engineer
1983-1984
Education
P.D.D, Mechanical Engineering-Engineering Mechanics, University of
Wisconsin, Madison, WI,
M.S, Metallurgical Engineering, University of Wisconsin, Madison, WI,
Bachelor of Science, Metallurgical Engineering, Arya-Mehr University of
Technology
Specialized Training
. Toyota Lean manufacturing training
. Single piece flow assembly process training
. JIT Kan Ban inventory management system
Awards
. ITT Ring of Quality Award - 2005
. ITT Best Practice Award - 2003
. Honeywell Technical Award - 1985
. Honeywell Technical Award - 1986
. Honeywell highest achievement award (Sweatt Award) - 1986
Patents
. "Photoelectric Sensor Assembly, Lost Cost Approach", 5,365,062-1994
. "Multiple Station Through Beam Photoelectric Sensor", 5,256,873-1993
. "Glass to Metal Sealing Process in Neutral to Reducing Atmosphere",
101,235,6-1987
. "Co-Extruded Silver Cadmium-Silver Cadmium Oxide Clad Wire for Electrical
Contact Application," 4,706,383-1986
. "Co-Extruded Silver Tin Alloy-Silver Tin Alloy Oxide Clad Wire for
Electrical Contact Application" Invention Application submitted-1986
. Participated in the invention of "Low Temperature Highly Conductive
Dilute Aluminum Alloys", 84,199-1979
Publications
. A. Saffari, "New Co-Extruded Silver Clad-Silver Cadmium Oxide for Low to
Medium Power Electro-Mechanical Switching Devices", Presented October 27,
1987 in Boston, Massachusetts at the 32nd IEEE Holm Conference on
Electrical Contact
. A.Saffari, "Fatigue-Creep Interaction in Aluminum Alloys," (P.D.D.
Thesis)
. A. Saffari, K.T. Hartwig, J.H. Perepezko, "Mechanical Behavior of Dilute
Aluminum Alloys for Low Temperature High Conductivity Application",
Proceeding of Fifth Internal Conference on the Strength of Metals and
Alloys. Aachen, Germany, August 27-31, 1979, p.675 (1980)
. A. Saffari, K.T. Hartwig, "Characterization of Several Alloys for
Moderate Strength-High Conductivity Applications", "Advances in Cryogenic
Engineering," 26, p. 621 (1980)
. A. Saffari, K.T. Hartwig, "Low Temperature Electrical Resistively of
Dilute Al-Co and Al-Ni-Sb Alloys," Presented October 19, 1978, St. Louis,
Missouri, meeting of TMS-AIME
. A. Saffari, "The Effect of Precipitation Hardening in Dilute Aluminum
Alloys for Cryogenic Applications", (M.S. Thesis)
. A. Saffari, "The Effect of Nickel on the Fracture Toughness of Low Carbon
Steels", (B.S. Thesis)