Quality Control Manager

Dear Sir,

I have done Post Graduation in Chemistry & MBA, having >20years of industrial experience including 09 yrs in Pesticide industry. Presently I am working with Moser Baer India Ltd as Senior Manager (Chemical Lab) & report to AVP (Operation).

I am fully responsible for all chemical operations including dye preparation, chemical analysis, process optimization, cost reduction, problem correction, manpower optimization etc.

I am a Green Card Holder in Six Sigma & well versed in implementing following tools/methods in day to day operations:

• Responsible for all chemical formulations & trouble shooting.

• Responsible for all chemical analysis as per specifications.

• Implementation of 5S, Kaizen.

• Full-proofing of processes/methods with the help of FMEA/Poka yoka.

• Controlling processes by implementing Statistical Quality Control(SQC).

• Problem Analysis by 7 QC tools.

• Benchmarking Study of Products.

• Time Line Study of various processes/methods.

• Periodic Review of Targets vs. Achievements.

I request you to please see my resume & give me an opportunity to serve your esteemed organization in Quality Control/Production.

With Warm Regards,

Pramod Kumar

PRAMOD KUMAR

22A/B12A, DHAWALGIRI APARTMENTS, SECTOR-34, NOIDA (UP) -201301, INDIA

Mobile No: 981*******, E-Mail:*********@*****.***

STATEMENT OF PURPOSE: Seeking assignments in Quality Control/Production/Operations Management with a growth oriented organization of repute.

CONSPECTUS

Presently working as Senior Manager- Chemical Lab with Moser Baer India Ltd.(ISO-9001), Greater Noida.

20 years of experience in Production, Production Planning and Quality Assurance.

Expertise in planning & controlling the production operations as per the capacity available & production projection.

Demonstrated abilities in achieving cost savings across assignments.

Proficiency in handling the material & spare supply to the manufacturing team.

Green Belt Holder in Six Sigma well versed with 5S, Kaizen etc.

Effective communicator with excellent man management skills; strong analytical, problem solving & organizational abilities.

KNOWLEDGE PURVIEW

Production, Production Planning & Quality Control

Managing the Chemical lab for achieving the periodic production targets.

Developing a world class Recordable Optical Medias by taking measures to achieve the optimum parameters.

Minimizing bottlenecks, rejections for achieving high productivity with maximization of men, material & machine.

Handling operations for improving existing products and ensuring they are in sync with current market trends & requirements.

Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.

Directing maintenance technicians; monitoring expenses with optimum utilization of resources.

Co-coordinating with other departments such as purchase, quality, stores, planning to ensure seamless operations.

Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Quality Control/ Assurance

Ensuring adherence to quality standards (5S, Six Sigma, Kaizen) and maintaining all related documents.

Identifying areas of quality failures and take steps to rectify the system.

Practicing quality standards with key emphasis on improving quality.

Addressing customer queries and providing solutions for the same.

Maintaining safe and clean working conditions on the shop floor involving highly automated PLC based machineries for CD-R/DVD-R manufacturing.

Supervising all quality parameters as per specification and finding solutions to the problems incurred during process.

Team Leadership

Directing & leading personnel and imparting continuous on the job training to the workforce to accomplish a higher operational effectiveness/ efficiency.

Working on succession planning of the workforce, appraising their performance and providing feedback

ACADEMIC CREDENTIALS

MBA 2006

M.Sc. (Chemistry) 1990

CAREER HIGHLIGHTS

Jan’91-Apr’99 Northern Minerals Ltd., Gurgaon, as Analytical/Formulation Chemist

One of the leading manufacturers of agrochemicals (Pesticides, Hurbicides, Fungicides etc)

The Notable Accomplishments

Hands on experience in handling Analytical Equipments HPLC,GLC,UV-Spectrophotometer,,pH meter,Karl-Fisher Apparatus,Refractometer,Flash Point Apparatus,Fractional Distillation,Column Chromatography etc .

Know various formulations of Pesticides including EC,Powder DP/WDP,Granules formulations etc.

Know calculating self life studies of various formulations.

Contributed significantly to develop new formulatios & testing techniques.

Initiated various trials & experiment to minimize the cost.

Apr’99-Apr’01 Moser Baer India Ltd., Noida, U.P. as Sr. Process Chemist

One of the leading manufacturers of optical Medias in the world with a total manufacturing capacity of

more than 2.5 million Optical Discs daily.

The Notable Accomplishments

Hands on experience in handling Analytical Equipments HPLC,GLC,UV-Spectrophotometer,FTIR etc & different dye formulatios for optical media formats.

Contributed significantly to develop new testing techniques for better estimation of the product and processes can be made within the set time.

Played a significant role in the development of quality control / assurance system of the company.

Apr’01-Sept.’02 Computerskill Ltd., (Optical Media Division), Ahmedabad as Asst. Manager

Leading manufacturers of Recordable Optical Medias (DVD Rs, CD-Rs & Stampers for optical media replication)

The Notable Accomplishments

Set up chemical lab & process for optical media formats.

Initiated steps to optimize manpower.

Successfully accomplished the different assignments given by the company in all its new ventures in the field.

Cost Reduction by optimizing consumption; yield improvement, wastage control etc.

Since Sept.’02 Moser Baer India Ltd., Greater Noida

Leading manufacturers of Recordable Optical Medias (DVD Rs, CD-Rs & Stampers for optical media replication)

The Career Path

April’10 – Till Date Senior Manager (Chemical Lab)

April’07-Mar’2010 Manager (Chemical Lab)

Oct’04-Mar’07 Dy.Manager (Chemical Lab)

Sept’02-Oct’04 Asst. Manager (Chemical Lab)

The Notable Accomplishments

Successfully accomplished the different assignments given by the company in all its new ventures in the field.

Set up chemical lab & process for optical media formats.

Contributed significantly to improve the overall efficiency of the system; resulting in an increased product output by optimizing the process as well as human motion.

Took steps to ascertain that the maximum yield and best quality products can be obtained from the production system.

Played a pivotal role in keeping abreast with the technological developments as per the market trends and requirements by suitable product / process and production system optimization.

Implementation of 5S, Kaizen & Statistical Quality Control.

ACADEMIC PROJECT

MBA Degree

Title: ‘An integral approach to become world class in optical media manufacturing-A case

Study of Moser Baer India Ltd. Noida.

Organization: Moser Baer India Ltd. Noida.

Duration: 3 Months

Team Size: 1

Scope: Our aim is to implement Total Quality Management System & DOE approach as problem solving techniques with the aim of continuously improving the value to customers by designing & continuously improving organizational processes & systems.

COMPUTER PROFICIENCY

Operating Systems:DOS,Windows 98,Window XP

MS office, Excel etc.

PERSONAL DETAILS

Date of Birth: 20th August 1966

Father’s Name: Sh. M C Singh

Marital Status: Married

Passport No. : B-0241867

Current CTC : Rs. 9 lac/annum

Expected CTC : Negotiable

Contact this candidate