William C. Chip Rye
** ***** ***** ****** ****** ( The Woodlands, TX 77382 ( USA
Home: +1-281-***-**** ( Mobile: +1-832-***-**** ( Email:
*******@*****.***
Career Focus: Supply Chain VP ( Director of Supply Chain ( Business
Director with Profit & Loss
Talented and accomplished supply chain executive with extensive experience
overseeing supply chain, logistics, manufacturing and business operations.
Able to liaise between plant operational and business groups. Consistent
record of facilitating revenue growth, delivering effective solutions, and
leading successful teams. Chemical engineer with expertise in
manufacturing, process improvement, inventory management, freight lane
optimization, production scheduling, demand planning, and overall business
planning. Recognized for ability to turn around troubled projects/programs
and resolve ongoing issues. US citizen with multiple-company and multi-
cultural experience.
Selected Skill Sets
Chemical Operations ( Logistical Management ( Oracle usage/implementation (
Six Sigma ( Lean Manufacturing
( Production Planning ( Customer Service ( Business Cases ( Technology
Practices( APICS
Process Improvement ( Plant and Business Optimization ( Sales Support (
Budget/Cost Control
PROFESSIONAL EXPERIENCE
Hempel Americas Conroe, TX
2012
Regional Supply Chain Director (2012)
Managed regional supply chain for the Americas (Canada to Argentina).
Responsible for production in two plants, production scheduling, inventory
levels for raw materials and finished goods, and replenishment strategies
for 18 different stock points in 7 different countries. The exterior
coatings business has 4000 SKUs with variations of color and package size
increasing the complexity of order fulfillment. Conduct S&OP monthly
operational demand and supply planning to optimize chain. Currently manage
a supply chain organization of 7 direct reports and a total organization of
100+ individuals. Total 2012 budget for supply chain spend is $60 MM.
Flint Hills Resources, LP The Woodlands, TX
2010 - 2012
Polymers Logistics Manager (2010-2012)
Responsible for ocean, air, truck, less-than-truckload, hopper truck, and
rail shipments to service Polymer customer base. Manage department of five
individuals who tender shipments daily from 3 production facilities and
multiple distribution center locations. Logistics group coordinates over
1,000 shipments per month. Monitor and report key performance indices
including on-time in-full, freight spend by mode, non-optimal shipments,
and railcar expense. Manage a logistics spend of > $37 MM annually. Also
responsible for packaging operations.
Flint Hills Resources, LP The Woodlands, TX
2007 - 2010
Polymers Planning and Optimization Manager (2007-2010)
Responsible for coordination of production, sales, and inventories to
optimize profitability for Flint Hills Resources, a division of Koch
Industries, the largest privately-held company in the US. Coordinate
Demand Consensus and Sales and Operation Planning as well as Production
Scheduling for the Polymers businesses. Develop Monthly and Long-Range
planning. Conduct monthly "look back" process for evaluation of plan vs.
actual business performance. With engineering background, provide business
cases for various plant capital and business-related projects.
. Provided business case and oversaw implementation of $3 million capital
project in 2010 for improved railcar loading capability.
. Provided ERP system enhancement rationale for Oracle system implemented
in fall 2009. Difficulties with data extractions required for operating
business were overcome with enhancements. Tools are now available to
make timely business decisions regarding orders/inventory/schedules.
CHIP RYE ( Page 2
(Flint Hills Resources, continued)
. Due to several business system issues, pulled into scheduling management
to improve customer service levels and reduce non-optimal freight costs
in 2010.
. Proposed utilizing idle production equipment to aid in order fulfillment
in 2010. Equipment utilized for an additional $1.8 M netback revenue.
. Proposed alternative production scheme with potential for a 5 million
pound inventory decrease from base inventory levels.
. Company representative for lean manufacturing implementation with
customer.
Huntsman Chemical, LLC The Woodlands, TX
2005 - 2007
Polymers Product Manager (2005-2007)
Managed six Production Schedulers who scheduled 21 reactor trains and
managed approximately 500 different product grades.
. Management included 3 plant sites with different polymer technologies at
each plant. Although majority of products shipped in railcars and
octagonal boxes (truckload and less-than-truckload), business packaged
and shipped 30 different package types. From supply chain side, built
cases for rationalization of both products and packages to more
effectively manage and control cost of production, inventory, packaging,
and shipping.
. Customer service levels were maintained at greater than 93% during tenure
with some very poor production outputs.
. Maintained inventory levels at plant and distribution centers to achieve
customer forecasted sales.
. Oversaw Six Sigma project work to reduce number of distribution centers
for product placement. This project reversed business initiative in 2004
to expand distribution network.
. Played active role in company's achievement of SOX compliance - served as
finished goods inventory contact
. Conducted RFQs for distribution center and trucking companies seeking
lowest-cost providers
Huntsman Chemical, LLC Longview, TX
1994 - 2005
Logistics Manager (1998-2005)
Oversaw relationship management between Longview Plant Operations and
corporate Business group. Managed a department of three individuals to
coordinate Production Scheduling, Inventory Management, and Transportation
of product to customers. Also managed packaging crew used to package
Longview polypropylene products. Responsible for a rail fleet of over 1,000
cars. Given responsibility for $6 million annual Logistics expense budget.
. On-time shipment percentage increased from 89% in 1998 to 94% in 2004
(10,000 orders per year)
. Reduced overall finished goods inventory levels by 20% from 1998 to 2004
. Distribution costs reduced by 23% on $/lb-shipped basis
. Aged inventories effectively managed with 30% reduction
. Staff also managed pricing and customer invoice discrepancies. Invoice
accuracy improved to 98%. Payables greater than 180 days were reduced $1
million.
Quality Manager (2000-2002)
With Plant Manager's approval, also managed Longview Plant Quality
department with one direct report and Quality Control lab of 3 technicians
per shift, operated 24/7.
. Longview site maintained earliest response time to customer complaints at
0.67 days
. Oversaw six BSI audits of Longview Quality System
. Led team for internal quality audit training and accreditation for
internal auditors for ISO 9001:2000 standard
. Prepared site for ISO 9001:2000 implementation
CHIP RYE ( Page 3
(Huntsman Chemical, continued)
Production Manager (1994-1998)
Hired by Huntsman Chemical following acquisition of the polypropylene
business from Eastman Chemical. Responsible for Longview Polypropylene
production in the Polypropylene Processing manufacturing area.
Responsibilities included day-to-day operations - safety, quality and
production.
. Processing area completed 3 full years without an OSHA recordable injury
. Re-commissioned moth-balled equipment to help increase Longview
production by 7%
. Re-designed Processing extruders to handle polypropylene powder feed
materials
. Led operator variability reduction teams to improve Longview product
quality
. Responsible for $7 million budget management and expense spend of the
operating area
. Approved and oversaw capital projects for the production area
Eastman Chemical Company Longview, TX
1989 - 1994
Technical Staff Engineer (1990-1994)
Assigned to the Technical Staff of Eastman Chemical's UNIPOL polypropylene
production facility.
. Part of the Startup Team for Eastman's UNIPOL polypropylene production
facility. First line began production in 1989. Second line began
production in 1991.
. Created new reactor transition methodology to reduce off-spec production
generation
. Purchased and implemented an on-line rheometer for extruder melt flow
control. Established closed-loop control using the rheometer
. Responsible for all environment coordination for the production facility.
Implemented fugitive emissions monitoring program; provided regulatory
reports for TNRCC and EPA
. Liaison to Eastman site management regarding the sale of the Eastman
polypropylene business to Huntsman Chemical
PREVIOUS EXPERIENCE
Engineer, Group Lead, DOW CHEMICAL COMPANY, Plaquemine, LA
1988 - 1989
Graduate Teaching Assistant, UNIVERSITY OF ARKANSAS, Fayetteville, AR
1987 - 1988
EDUCATION
MS in Chemical Engineering, University of Arkansas, Fayetteville, AR.
1988.
BS in Chemical Engineering, University of Arkansas, Fayetteville, AR.
1986.
ADDITIONAL INFORMATION
Honors: Who's Who Among Students in America's Universities and Colleges
Publications/Presentations: Amphiphilic Phase Behavior of Fatty Acids,
Bitumen, Water, and Alcohols as Related to the Wood-Beaver Solvent
Extraction Process for the Recovery of Bitumen from Tar Sands
Personal: Married, 3 children, avid runner