Engineer Maintenance

MUZO MALKOC

Home Phone: 618-***-****

Cell Phone: 618-***-****

*********@*******.***

SUMMARY

Extensive diversified experience in maintenance and project engineering in the power plant, gray iron and aluminum foundry, chemical and food industries, with in-depth background in mechanical and maintenance engineering, process control engineering, project engineering. Experience on developing and implementing planned, preventative maintenance system.

PROFESSIONAL EXPERIENCE

2008 - 2011 Ameren Energy Recources/ Ameren Illinois Saint Louis, MO

Mechanical Career Engineer

Worked as a mechanical engineer/team leader on major critical projects and repair work during the power plant outages in Ameren’s power plants in the state of Illinois.

Worked 2 years as a start-up and Commissioning test engineer at Ameren’s Coffeen Power Station for the WFGD (Wet flue gas desulfurization) project- (A $631.2M project.). Responsible for all aspects of the start-up and commissioning activities including the P&ID’S, alignment of the rotary equipment, proper operation of the pneumatic and Motor operated valves, pipe lines .

Worked directly with the construction team engineers and contractors during the construction stage to insure a successful and safe start-up and reliable operation of the equipment.

Successfully performed start-up and commissioning activities for the following equipment: 2 Air Compressors, air driers including the control and Instrument supply air lines, service air lines, 5 Oxidation Air Blowers, 13 Oxidation Air Agitators, Fire Protection Systems for the entire system, Hvac systems for the entire project. (Total capacity of the drive motor of the rotary equipment I was responsible for was 25,000 HP)

After completing this project, I was selected to support a similar WFGD Project at Ameren’s Sioux Power Station.

Worked as a mechanical engineer on the Cyclone Replacement Project at Coffeen Power Station.

2004 - 2007 Federal Mogul /Friction Products Saint Louis, MO

www.fmo.com/en/OurCompany/CompanyOverview/

Planning/Scheduling and Maintenance Reliability Engineer

Developed and implemented the preventative maintenance program. Reduced downtime from 26% to 8% in 6 months.

Analyzed and categorized the reasons for the downtime and found the root cause of machine failures and prioritized and determined the solutions to correct the problems.

Mentored maintenance personnel troubleshooting hydraulic, pneumatic and mechanical systems.

Developed a conceptual pictorial computerized maintenance database program and received corporate recognition as best practice and continual improvement as result of annual ISO-9000 Quality audit.

Utilized and maintained SAP-Computerized Maintenance Management System.

Prepared and implemented annual preventative and predictive maintenance plans.

Served as team member for TPM programs and Lean Manufacturing Programs.

2000-2002 Poliport Chemical Plant Izmit, Turkey

http://www.poliport.com/default-eng.php

Project and Maintenance Supervisor

Responsible for all aspects of the plant maintenance operations and new projects for the chemical storage tanks, including pipe lines, control systems and heating-cooling systems. Selected the required equipment.

Directed and supervised 17 maintenance personnel in plant operations and project work.

Designed the process logic, pipe lines and other control devices for three fully automated extremely hazardous chemical storage tanks (600,000 gallons capacity each) and worked with the Delta-V programmer to develop a fool-proof loading and unloading operations. ($10 million project)

Received letter of recognition from the head auditor from CDI-T, Chemical Distribution International-Terminals for outstanding achievement.

Designed chemical storage tanks and maintained the reliability of the chemical raw materials for multi-national companies such as Bayer, Dupont Chemicals, Shell, BP, BASF,etc.

Designed chemical storage tanks, including their heating/cooling systems, fire protection systems complaint with NFPA-13 and control systems.

Prepared annual planned maintenance program, annual maintenance budget and statistical malfunction reports.

Implemented ISO 9000- Quality standard system requirements.

1996-2000 Eti Gida Food Factory Eskisehir, Turkey

www.etieti.com.tr

Maintenance Chief Engineer

Responsible for all aspects of the plant maintenance operations, including the machinery at the production lines and steam vessels, boilers, heat exchangers, cooling towers and HVAC Units. Control and Project Engineer during the additional product line investment project. ($4million project )

Managed crew of over 15 maintenance employees.

Maintenance of fully automated biscuit, chocolate and wafer product lines.

Responsible for all aspects of maintenance of automated product lines including high-speed packaging machines, conveyor belts, steam vessels, boilers, heat exchangers, cooling towers.)

Worked side-by-side with equipment service engineers during debug and start-up of new machinery.

Designed steam lines, compressed air lines and HVAC Systems.

Calculated the required amount of compressed air, steam, hot water, and cold water for the machinery for the production lines.

Monitored all spending for equipment and installation, completing within budget.

EDUCATION / TRAINING

1997-2000

MS. Mechanical Engineering /Construction & Manufacturing Eng.

Osmangazi University, Eskisehir, Turkey

1992-1996

BS. Mechanical Engineering

Osmangazi University, Eskisehir, Turkey

www.ogu.edu.tr

07/1996-11/1996

Casting, Welding and Machining Workshop Training

Metalgeserei Wilhelm Schmidt Gmbh, Osnabruck, Germany

Company sponsored training includes:

QS 9000 Auditor Training Design principles of HVAC,

EHS Training Pneumatic, Hydraulic Systems

TPM Training High Pressured Steam Lines,Compressed Air Lines

Lean Manufacturing Process Control Instruments

5S, Kaizen and SMED Bosch, Eurosicma High-speed Packaging Machines

Visual Management Energy Management

Contact this candidate