Manufacturing, Quality Assurance, Maintenance Management
Resume:
Robert Rousay
Goldsboro, NC ***34
*******@*********.***
OBJECTIVE Manufacturing / Facilities Management
Industrial manufacturing environment
WORK PROFILE
Extensive background in industrial manufacturing operations and virtually all facilities related services, with hands on manufacturing supervisory responsibilities in customer driven, ISO 9001 certified team environment
Experience in plant and production layouts, process mapping, and production process implementation consistent with principles of LEAN manufacturing
Skilled in troubleshooting, root cause analysis and problem resolution, also trained and supervised Engineering and Quality staff, machine operators and service technicians in production processes, quality assurance, equipment maintenance, and adherence to design and work order specifications
EMPLOYMENT HISTORY
IMPULSE NC LLC, Mount Olive, NC June 2007 – Dec 2011
Impulse is a manufacturer of cantenary hardware for the light rail and trolley bus industry with $10,000,000 gross sales the past 4 years
Production Supervisor and Manufacturing Process Specialist
Responsible for supervising all manufacturing activities as required to achieve all related company objectives, as well as providing the lead roll in new process development and qualification, capital investment justifications, employee training, process improvement, and production equipment design, procurement, installation and maintenance.
NIDEC America Corporation, Torrington, CT. Oct. 1991- Nov 2006
Nidec America Corporation is a manufacturer of cooling fans providing global service to the telecommunications, computer and automotive industries.
Manager of Manufacturing Engineering and Facilities
Responsible for all engineering support for manufacturing operations, Chairman of the Plant Safety Committee, Quality Management Representative, and Internal Lead Auditor for ISO 9001
OZALID Corporation, Binghamton, NY 1981-1991
Ozalid Corporation was the only domestic manufacturer of large scale blue print copy machines and equipment, originally part of GAF Corporation
Facilities Supervisor (and temporary supervisor of the sheet metal, machining, product testing, and warehouse departments)
Robert Rousay
1501 Darby Place
Goldsboro, NC 27534
*******@*********.***
ACCOMPLISHMENTS
Manage production activities and special projects resulting in 4 consecutive BEST EVER years for total gross profit ending near 30% of sales, reduced process scrap to less than 50% of plan, reduced final inspection percent defect rate to < 0.05%, improved production on time delivery to 98.5% and received the highest scores to date in customer satisfaction
Designed and implemented major changes to the production floor to in-line several key processes and created flex work cells reducing Q times and improving work order flow
Designed and fabricated several new processes and made modifications to existing processes and tooling to improve production capabilities, improve through-put, and reduce set up times and set up scrap.
Established an equipment PM maintenance program that reduced down time and maintenance costs, Trained production employees to take ownership for their processes and to be responsible for all daily safety checks and routine maintenance of their equipment.
EDUCATION
Broome Community College, AAS Industrial Technology 1982-1986
Heathe Correspondence Courses, certificate in IC Electronics 1980-1982
Maricopa Technical College, 4 year Electrical Apprenticeship Diploma 1973-1978
Other Related Courses
Managing Plant Operations
Managing Employee Performance
Accounting for non accountants
ISO Auditor Training
Auto-Cad and MasterCam
Refrigeration Theory and Repair
Boiler Maintenance and Repair
PC service and repair
DOE and DFM training
OSHA and HAZMAT workshops
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