Project Engineer

Name : Emerick D. Ilagan

Nationality : Filipino

Year of Birth : 22 August 1982

Passport No : EB 1837869

Position : QA/QC (Structural / Piping)

Dept. / Team : Hook-Up Commissioning Team

Experienced :MODUS / MOPU / WELLHEAD TOPSIDE & JACKET / FPSO / PAR –

PAU / STORAGE TANK / PETROCHEMICAL & OIL AND GAS PLANT.

WORKING EXPERIENCE

Working Experience (June 25, 2012 - Present)

Company : SAPURA KENCANA PETROLEUM

Location : Kuala Lumpur, Solaris I, Dutamas I, Malaysia

Clients : PETROFAC SDN BHD / PETRONAS CARIGALI SDN BHD

Position : QA/QC Engineer / Inspector

• EPCIC RESTORATION OF BEKOK – C PLATFORM / WELL HEAD JACKET / WELL HEAD TOPSIDE (ONSHORE / OFFSHORE)

• EPCIC RESTORATION OF SEPAT EARLY PRODUCTION SYSTEM (MOPU OFFSHORE)

• EPCIC OF BERANTAI FIELD DEVELOPMENT PROJECT (FPSO)

Duties and Responsibilities

• Review and Familiarize Project Requirement, codes & Standards, Specification, Inspection & Test Plan and related control documents.

• Ensured implementation of Quality Control Plan (QCP), Project Procedures and Specifications. Input all details to drawing, Weld Marking, Joint No; Marking (Identifications).

• Preparation of Work Procedure / QA/QC Procedure from Fabrication up to Installation

• The responsibilities include Fit-up and weld visual inspection, dimensional inspection,inprocess inspection, final inspection, and inspection of steel structures,vessel and piping as per API,ASME,ASTM & all construction related codes and structures.

• Ensuring that the fabrications carried out in accordance with the approved plans,specification and procedures and regard also with the material grade(PMI) and Welding works carried out by qualified welders in accordance with the approved WPS.

• Witnessing and approving welders performance qualifications tests (WQT & PQR). Review of Contractor Welding related documents (WPS, PQR,) witness welding process.

• And witnessing about vacuum box,Leak,Holiday,Hardness & Pneumatic test.

• Codes and standards familiarities ASME SEC II, ASME SEC V, ASME SEC VIII,DIV 1 & 2,ASME SEC IX,ASME B31.3,ASME B31.1,AWS D1.1 and other Project Standard and Clients Specification

• Coordinate Work pack Team Leader, Operation and Construction Team Leader regarding the QA/QC matter.

• Monitoring and reviewing of Hydrogen bake out,Preheat,Post heat & PWHT process/physical verification of piping completion and preparation of punch list.

Working Experience (February 03, 2012 – June 02, 2012)

Company : TRANSERVE PTE LTD (Marine & Offshore Engineering)

Location : 39 Jurong Pandan Road Singapore

Clients : ROY HILL

Position : QA/QC Engineer / Inspector Structural

• RENNOVATION AND CONSTRUCTION OF LIVING QUARTER ACCOMODATION OF KUMUT PLATFORM (SURUBAYA INDONESIA)

Duties and Responsibilities

• Review and Familiarize Project Requirement, codes & Standards, Specification, Inspection & Test Plan and related control documents.

• Ensured implementation of Quality Control Plan (QCP), Project Procedures and Specifications. Input all details to drawing, Weld Marking, Joint No; Marking (Identifications).

• Responsible for the Material Traceability and dimensional inspection.

• Inspection of Fit-ups (Root Gap &Face, Bevel Angle, Alignments & Orientation)

• Inspections of Welding Consumables to Monitor the Welder’s Performance and Welding activities to ensure the work is being carried out in accordance with the approved welding procedure.

• Ensure all welding activities based on approved WPS & Project Specification.

• Coordinating with III party agencies for qualification tests, Receiving inspection, and liaising with suppliers for any quality issues. Welding data statistical analysis and monitoring trends.

• Co-ordination with Project Management Consultant (PMC)

• Witnessed Hydro test, Leak test, Pneumatic test, Pad leak test, Flushing/Air blowing.

• To handle Inspection activities individually Structural and Piping, Monitor and Control all Quality Control Related documents for all stage Inspection up to release on complete product.

• Witnessed MPI Testing for Lifting Lugs (before and after), Splice Joints of Skid Chassis, Column to Column connection and Special area.

• Cross check on client specification to our design / fabrication details

• Maintain of Inspection records for traceability.

Working Experience (August 25, 2011 – Jan 13, 2012)

Company : Procter & Gamble (Philippines)

Location : Light Industry Science Park (Cabuyao Laguna)

Position : Structural/Piping/Welding Inspector (Client Site/P&G)

• PROCTER AND GAMBLE PHILIPPINES (P&G)

RENNOVATION AND CONSTRCUTION OF NEW BUILDING PROCESS PLANT (LIQUID AREA)

Duties and Responsibilities

• Implement the Quality Control Intervention points on the Inspection and Test

Plans, ITP (Surveillance, Witness, Hold Point and Record Review

• Check qualifications of welders and operators and witness welding procedure

Qualifications.

• Ensures that repairs are done correctly and accurately to comply with the Project Specification

• Welding Inspection according to the location mentioned in Piping and Instrumentation Diagram approved by the Client

• . Welding Monitoring ( Before, During & After Welding).

• Performs Actual Site Line Checks and Verification as per Approved Isometric drawings

• Hydrostatic Test Inspection as per according to the pipe line mentioned in Piping and Instrumentation Diagram & used the Bars and Temperature in the Chart mentioned in the Test Pack approved by the Client

• Pneumatic Test Inspection as per according to the pipe line mentioned in Piping and Instrumentation Diagram & used the Bars and Temperature in the chart mentioned in the Procedures approved by the Client.

• Air Blowing Test Inspection as per according to the pipe line mentioned in Piping and Instrumentation Diagram until finalize with White Cloth mentioned in the Procedures approved by the Client.

• Attending the project meetings to address the Inspections issues.

• Monitors, Records and Clearing of QC Related Punch Items

• Review and Coordination of NDE and Outstanding Inspection

• Prepare final closure certificate and signed by all parties.

Working Experience (February 02, 2011 – June 02, 2011)

Company : CESCO OFFSHORE CONSTRUCTION SERVICES INC.

Clients : TWA INC / BHPI

Location : San Roque Bauan Batangas

Position : QA/QC Inspector Structural/Piping

• FLYING –V TWA INC.

EPC PROJECT OF 6MKL STORAGE TANK WITH RECEIVING PIPELINE (FABRICATION AND ERECTION)

• BABCOCK HITACHI PHILIPPINES INC.

HRSG YS TRANSPORTATION FRAME UNIT 1&2 BLOCK 1 & BLOCK 2, PRIMARY SUPERHEATER, SECONDARY SUPERHEATER, ECONOMIZER 1 & ECONOMIZER 2

(FABRICATION)

Duties and Responsibilities

• Implement Quality Assurance plan, procedures, report form and flow chart.

• Conduct actual inspection of materials, to conform to reference standards and specification.

• Perform in-process inspection before and after fabrication or erection.

• Implement approved working procedure according to standards.

• Coordinate with the key personnel involved in the project, pertaining to quality matters.

• Ensure that all NDE requirements are met.

• Keep records of all project relevant documents and reports.

• Initiate in raising of non-conformity reports.

• Coordinate Clients for final inspection and submittal of reports

• Prepare documentation and report prior to turn over to clients.

• Review customer specifications to ensure all technical aspects of contract are clear and understood.

• Liaise with the Customer on all quality, inspection and testing requirements.

• Understanding and implementation of inspection test plan

• Monitor and control the quality of production according to standard and test plan.

• Coordinate NDT contractor prior for NDE

• Visual weld joints prior for NDE.

• Prepares documentation and reports prior to turn – over to Clients.

• Review NDT Test Plan

• Coordinate contractor for the availability of joints prior for NDE

• Monitor Welder List and Continuity Record.

Working Experience (November 21, 2009- November 15, 2010)

Company : Atlantic Gulf Pacific Company

Location : Batangas Heavy Fabrication Yard

Clients : BP / FOSTER WHEELER / TSWP / SHELL MALAMPAYA /

MC CONELL DOWELL

Position : QA/QC Inspector Structural/Piping

• TRANSFIELD SERVICES WORLEY PARSONS (TSWP)

SHELL PHILIPPINES EXPLORATION B.V (PROJECT)

GAS TURBINE STACK SUPPORT EXTENSION PROJECT (FABRICATION)

• FOSTER WHEELER PROJECT

British Petroleum Operation Canadian Crude Refinery Modernization Project

Pipe Rack Assemble Units Modularization (FABRICATION AND ERECTION)

• FOSTER WHEELER PROJECT

British Petroleum Operation Canadian Crude Refinery Modernization Project

Fire Heater Radiant Module Structure (FABRICATION AND ERECTION)

• MC CONNEL DOWELL

AMBUKLAO AND BINGA DAM REHABILITATION PROJECT

NEW STEEL LINING / PENSTOCK FOR WATER CONDUIT UNIT 1, 2, & 3. (FABRICATION)

• TRANSFIELD SERVICES WORLEY PARSONS (TSWP)

SHELL PHILIPPINES EXPLORATION B.V (PROJECT)

INLET GAS HEATER CODENSATE DRUM (FABRICATION)

Duties and Responsibilities

• Implement Quality Assurance plan, procedures, report form and flow chart.

• Conduct actual inspection of materials, to conform to reference standards and specification.

• Perform in-process inspection before and after fabrication or erection.

• Implement approved working procedure according to standards.

• Coordinate with the key personnel involved in the project, pertaining to quality matters.

• Ensure that all NDE requirements are met.

• Keep records of all project relevant documents and reports.

• Initiate in raising of non-conformity reports.

• Coordinate Clients for final inspection and submittal of reports

• Prepare documentation and report prior to turn over to clients.

• Review customer specifications to ensure all technical aspects of contract are clear and understood.

• Liaise with the Customer on all quality, inspection and testing requirements.

• Provide a focal point for all technical based queries from subcontractors and suppliers.

• Provide support to the operations and maintenance team and subcontractors.

• Support Discipline Engineers in the preparation of work packs, Inspection and Test Plans and associated method statements and work instructions.

• Provide support to the Discipline Engineers relating to welding technology and inspection.

• Ensure Customer quality requirements are adhered to and that company procedures are followed.

• Provide written reports on quality activities as required by the Contract Manager.

• Assess and monitor the competence of external providers to provide compliant products and/or services.

• Coordinate and/or undertake inspection activities and prepare inspection records.

• Facilitate the identification, reporting, investigation, disposition and follow-up of process or product non-conformance.

• Initiate and verify suitability of corrective or preventive action where required to eliminate existing or potential causes of non-conformance

Working Experience (November 31, 2006 – November 21 2009)

Company : Keppel Philippines Marines Inc.

Location : Bo. San Miguel, Bauan, Batangas

Clients : ENSCO / GSF / MAERSK / QGOG / FLOATEL INTERNATIONAL

Position : QA/QC Inspector Hull Structural

• ENSCO 8502 Semi-Submersible Drilling Unit

• Global Santa FE (GSF) DSS-51 Drilling Unit

• Queiroz Galvao Oleo Gas (QGOG) Semi-Submersible Drilling Unit

• DSS-21-DPS 2/MOORED(MAERSK)Ultra Deep Water Development Semi-Submersible Drilling Unit

• DSS20NS DP3 Floatel International Accommodation Semi-Submersible

• ENSCO 8503 Semi-Submersible Drilling Unit

• ENSCO 8504 Semi-Submersible Drilling Unit

• ENSCO 8500 Semi-Submersible Drilling Unit

• ENSCO 8501 Semi-Submersible Drilling Unit

Duties & Responsibilities:

• Carrying out the Structural Inspections at all the Stages of Construction like fabrication of Panel, Column Structure, Outfitting Structure, Aft and Forward Thruster Room Structure from bottom to Pontoon Deck Level, Pump Room Structure from Bottom Level to Pontoon Deck Level, Void Tanks, Bilge Tanks, Modules, Equipment Foundations & Installation, Spool fabrication and Reviewing the Piping Test Package, Line Check before Hydro test, Re-instatement Inspection, Mechanical Completion, Witnessing Hydro test, Leak Test, RT Monitoring.

• Witnessing of Load Test on Mechanical Handling Trolley Beams and Pad Eyes at and Pump Rooms, Forward and Aft including Thruster Rooms. Witnessing of Final Tank Inspection prior to Close-Up, Load Test, Air Test, Vacuum Test and Hydro Test in all the Tanks and Vessels.

• Make an IR and ITR daily. ( Inspection Requisition and Inspection Test Report)

• Raising the Quality and Safety Issues in the Vessel Safety Co-Ordination Committee Meeting and in the Project Meeting for the Solutions and further actions with shipyard and Contractors.

• Monitor, investigate, identify and raises subproject quality issues to the Project Team Kept Updating the Drawing Revision, Monitored the Plan Change Memo (PCM) Raise Site Technical Query Report (STQR) for As-Built condition.

Issued the Punch list, Non-Conformance Reports (NCR) Unscheduled Inspection Report, Observation Notices, if found any missing Structures, Non-Conformity as per the Required Drawing, Standard. Tracked and monitored the Punch list Status, and Closing those, if found rectified.

• Promote and implementation of a safe working environment for everyone on the project and the continuing establishment of an incident and injury free culture.

• Inspect the accuracy of all work and hot work permits and act as the liaison for the contractor in expediting and approval of daily work permits and hot work permits.

• Read and become well versed in all project specifications, scope of work and basis of design documents.

• Providing direction and instructions concerning quality matters to Sub-Project Quality Coordinators and administering information management and document control activities of the Lead Information Management Coordinator(s).

• Review and become well versed on contractor’s inspection and test plan.

• Give hard copy of report to the Supervisor, Field Engineer and Client and Class Surveyor.

• Always coordinate with the NDT personnel for the report.

• Coordinate with Client and Class Surveyor for the acceptance of all inspection.

• Prepares documentation and reports prior to turn – over to Client and Class Surveyor.

• Report directly to the Supervisor Head and discuss alternatives / plans that could help assessed the success of the project.

• Reviewed Dimensional Construction Report given by DC Engineer.

• Analyzed and applied Hull Construction Standard and Inspection Test Plan.

COURSES ATTENDED

MIS-BOSET TRAINING (PETRONAS INDUSTRY STANDARD)

CERT NO. M-B303728/12

Basic Offshore Safety

First Aid/CPR/EAR/EAD

Sea Survival, Travel Safely by Boat (Include Swing Rope and Transfer Basket

Practical)

Basic Firefighting

HUET with EBS (Helicopter Underwater Escape Training)

SEQU OFFSHORE SAFETY SDN BHD

LOT 1071, Kampung Sungai Kayu Ara

Jalan Jenjarum

47400 Damansara, Malaysia

Philippine Welding Society (member)

Commonwealth Avenue, Diliman, Quezon City

Metro Manila.

THERMO NITON XLT 800 XRF ANALYZER

BROWNSTONE ASIA-TECH INC.

Atlantic Gulf and Pacific Company of Manila

Barrio Sn, Roque Bauan Batangas

Engineering Materials

University of Batangas

Hilltop Batangas City

September 23, 2003

Leadership Training

Marfel Beach Resort,Lemery Batangas

September 21-22, 2002

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