Engineer Quality Assurance

MANOJ KUMAR. TIRUPUR

**** ******* ***, *** *** C: 313-***-****

Decatur, IL 62526 *********@*****.***

INDUSTRIAL ENGINEER MECHANICAL ENGINEER

Highly accomplished and results-driven Industrial Engineer seeking a challenging position in the field of Engineering, where I can share my knowledge and contribute effectively for the growth of the company and also improve my overall skills.

Expertise includes:

Quality Control Statistical Analysis Project Management

Process Optimization Lean Manufacturing Inventory Control

Supply Chain Management Quality Assurance Team Leadership

Computer Simulation Methods Planning & Scheduling Six Sigma

PROFESSIONAL EXPERIENCE

NSR Technologies, Decatur, IL

Process Engineer 2010-Present

As a Process Engineer I am responsible for managing and performing the roles of planner, scheduler, supervisor, and resource planning and safety instructor.

Established plant maintenance standards by implementing TPM there by reducing the plant outage time by 15%.

Developed standard work instructions (SWI) for various assembly and plant operators.

Developed Economic Order Quantity (EOQ) model to manage Inventory.

Mapped the existing process there by identified the areas of improvement by focusing on the bottleneck and performed line balancing which resulted in improvement of the productivity by 2%.

MOTOROLA INC., Libertyville, IL 2009 - 2010

Quality Engineer

Serve as Quality Engineer by executing verification tests on Bluetooth devices. Perform statistical analysis on product variations and failure mode effective analysis. Implement hardware inventory control measures, maintenance and project management. Develop SPC charts, quality assurance plans, and improvement techniques.

Train testing team on product specification resulting in merchandise knowledge.

Identified 8% process deviation with respect to expected performance.

Developed and Established standardized testing procedures for various products.

Identified market trends and opportunities for various Bluetooth devices.

Initiated and performed various continuous improvement (KAIZAN) techniques to attain team’s goal and perform more effectively.

Automotive Components Holding, Saline, MI 2009

Process Improvement Consultant

Manoj K. Tirupur *********@*****.*** Page 2

Using Lean Manufacturing and Six Sigma techniques improved line efficiency. Perform data collection and time studies for creating process mapping, developing project charter, and defining metrics. Conducted Fishbone Analysis, 5 why, cost effective analysis and causes for

low utilization. Modified Layout to reduce cycle time, non value added activities, and eliminating waste. Identified costs involved in line by material, rework scrap, and labor costs. Demonstrated a pilot simulation by using Arena 10. Proposed new standard work instructions.

Reduced overtime costs by creating new standard work instruction for employers.

Able to reduce overall Production cost by 4%.

Increase line efficiency by 3%.

Detroit Edison Energy (DTE), Detroit, MI 2008

Student Intern/Continuous Improvement

Led team of five employees by applying lean manufacturing techniques at four facility locations in Michigan. Collaborated with supervisors and successfully administered 5S in all service centers. Supervised and trained team to achieve objectives, expectations, action plans, and desired results. Managed KAIZAN project to produce potential income through meter scraps.

Established working procedure in dismantling meters using PDCA technique.

Increased employee availability by 9%.

Minimized overtime costs by optimizing the Production Schedule.

Lakshmi Machine Works, India 2006 - 2007

Plant Engineer

Determined manufacturing standards, machine utilizations, bill of material, purchase order, customer orders, layout, and material flow. Managed preventive maintenance, optimized layout, and increased machine availability. Associated with Plant Manager in production, quality, and inventory.

Recognized for reducing changeovers and setups via Group Technology.

Decreased cycle time by implementing single piece flow.

EDUCATION

MS in Industrial Engineering, WAYNE STATE UNIVERSITY, Detroit, MI

BS in Mechanical Engineering, ANNA UNIVERSITY, India

ADDITIONAL CREDENTIALS

Engineering software Pro-E, AutoCAD, MINITAB, Arena 10, Premium Solver

Languages: C, C++, SQL, Visual Basics

Green Belt Six Sigma (Wayne State University)

Proficient in Microsoft Office & Project

Optimization of Employee Scheduling & Cost Minimization at McDonald’s

Application of Experimental Design in Paper Plane

Materials Requirement Planning – Decision Support System

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