R.KUMARESAN ld3utu@r.postjobfree.com **/***-E, SOUTH STREET Mobile: +999*******

PASUPATHIPALAYAM

KARUR-639004, TAMILNADU, INDIA.

CAREER OBJECTIVE:

Be a best option for hard and challenging jobs in our colleagues mind.

EXECUTIVE PROFILE:

Current Employer : GEOMETRIC Limited, Chennai.

Total years of experience : 6.7 years

Designation : Sr. ENGINEER [Manufacturing Engineering Services.]

Position : Reporting Manager [ 7 Members Team ]

Software Knowledge: Ms-Windows [Word, excel, power point, Ms Project], Ms-DOS, XP

Engineering Software: AUTO CAD, Team center, Vismockup

EDUCATIONAL QUALIFICATION:

Bachelor Degree : 77.27 % with Distinction in B.E. Mechanical Engineering 2001-2005

(ADHIYAMAAN ENGINEERING COLLEGE, HOSUR)

Master Degree : M.B.A.[Operations] 2010-2011.

EMPLOYER PROFILE: [13.09.2010 to Till Date]

Geometric Ltd is a specialist in the domain of engineering solutions, services and technologies. Its portfolio of Global Engineering services and Digital Technology solutions for Product Lifecycle Management (PLM) enables companies to formulate, implement, and execute global engineering and manufacturing strategies aimed at achieving greater efficiencies in the product realization lifecycle.

Work Profile :

1) Virtual Process Planning for Track Type Tractor Assembly

2) Hands on Experience in Team center, Vismockup about 1.3 Years

3) Worked for Client in CATERPILLAR Project [Track Type Tractors Division]

4) 3 Projects Completed in time and Guiding new joiners to cope with Target

5) Leading a Shift team and Given the Best quality as well as delivery.

6) Quality Responsible for all the projects and Meet the complete requirements.

7) Knowledge sharing with the Team from my experience and new out comes

8) Exposing my complete experience in managing the team with Technical-Emotional clarifications

PREVIOUS EMPLOYER PROFILE:[05-09-2007 to 10.09.2007-3 Years]

DELPHI TVS diesel systems limited, Mannur is the quality supplier of complete fuel injection equipments for both DI and IDI diesel engines. We are manufacturing pumps, injectors, nozzle, filter, theft control device, electronic control for FIE. Our major customers are TATA MOTORS, MAHINDRA, PEUGEOT, MARUTI, FIAT, TAFE, ETC.

RESPONSIBILITIES:

1) Assembly line Process designing and facilities arrangement.

1) Assembly line process planning for CAPEX, New project implementation and New product development

2) Planning and procurement of jigs, fixtures, gauges and tools.

3) Identifying and procuring torque wrenches, adaptors, nut runners, sockets, air drivers and all assembly related equipments for CAPEX

4) Assembly line functional test benches and washing machines selection, ordering and commissioning to create production line.

5) Regular review and updation on Layout, control plan, PPAP, SPC & PFMEA

6) Implementing activities like Cycle time reduction, Process innovation, KAIZEN, 5S, POKA-YOKE for process rejections.

7) Customer complaint controlling activities and cost reduction activities by Cross Functional Team [CFT].

8) Practicing TPM & TQM in shop floor and in office. Following TS16949 standards and commit to ISO14001 requirements.

9) Coordinate with vendor development for new product development and cost reduction.

Management Representative:

I have been represented for the following management reports till date.

1) Document Management includes Dept. manual, S.O.P, PCR, scrap report, MSDS, EMS.

2) Report for printing and stationary items

3) Reporting monthly spending of tools and consumables by our department.

4) Capacity and investment details from 2005-2010

5) Annual spending Vs actual item norms comparison report.

ACHIEVEMENTS:

1) COST REDUCTION PROJECT:

1) Introduced double line air drivers to reduce cycle time and tool cost.

2) Marking machine collets localisation:

Cost saving is Rs. 15 lacs / annum

2) KAIZEN

1) Introduced Leksol chemical washing machine for cast iron washing to avoid rust formation

2) Designed and developed a Gasket oil applicator for Leak arresting in assembly line.

3) Designed and developed a Hub seal dispenser to avoid rectification in assembly line.

3) Productivity improvement

1) Arranged single assembly bench for assembling 15 parts in a component at a time

2) Man power reduced by giving u-line instead of straight line

3) Low cost automation introduced in assembly benches.

5) Document in charge

1) Layout, MSDS, quality procedures, S.O.P, P.C.R, N.C.R are under my record maintenance

2) Department manual prepared in 10 days

FIRST EMPLOYER : MITSUBISHI HEAVY INDUSTRIES INDIA PRECISION TOOLS LTD

-RANIPET, VELLORE DT.

DESIGNATION : ASSISTANT ENGINEER [Engineering & Design]

PERIOD : 01.08.2005 TO 27.07.07 [2 years]

NATURE OF WORK:

1) Design of Gear Hob, Spline Hob, Sprocket Hob, Timing belt pulley Hob, Bevel gear generator, Milling cutters and Master Gears.

2) Production assistance and support for productivity.

3) ISO record maintenance and tool position control

4) Support for the quality assurance of precision inspection.

PROJECT WORK:

1) I have designed the India’s first dry cut Hob and observed trial results with high

productivity.

2) Many developing items for leading customers like T.V.S-APACHE, TATA MOTORS-ACE BUS, HERO HONDA C.D DAWN, etc., were specially designed.

3) Modifications of existing tools for present needs to minimize our customer tool cost were successfully performed with high research work.

STRENGTHS:

1) I can understand the problems easily and solve with simple solution in short time.

2) I have very good interest in learn new things

3) Through completion of any work

TRAINING

Training/Development Programmes attended NO OF DAYS

SUPERVISORY SKILLS DEVELOPMENT 1 DAY

PERSONALITY DEVELOPMENT 1 DAY

SUPERVISION MADE WORK FOR YOU 2 DAYS

UNDERSANDING PROCESS CAPABILITY AND STABILITY 1 DAY

5S , FIRE FIGHTING & SAFETY 2 DAYS

DESIGN OF EXPERIMENTS 2 DAYS

ENVIRONMENT AWARENESS & ISO 14001 1 DAY

OPERATIONS MANAGEMENT 1 DAY

ACE Micromatic CNC Programming 4 Days

ACADEMIC PROJECTS:

1) Main project on progressive tool die design in ESSAAR TOOLS LTD, Hosur

2) Mini project on solar wheel-Fabrication

3) Mini project of dynamometer on TATRA TRUCKS INDIA LTD, Hosur.

EXTRA CURRICULAR ACTIVITIES:

1) Ship model presented in National level technical symposium-2005.

2) Poetry skills won prize in National level technical symposium.

3) Prepared models like Trusses, door joints, furniture joints and charts for Engineering practices laboratory.

4) Student’s coordinator in National level technical symposium.

5) Student’s representative in Alumni meet-2003.

6) Social Interest in Educating Village Children and helping Old People

PERSONAL DETAILS:

Date of birth : 20-03-1984

Languages known : Tamil [mother tongue], English, Deutsch [Learning]

Marital Status : unmarried

Present Address : No.35/B I Main Road, Anna Nagar, Pammal ,

Pallavaram,-Chennai

Passport Number : G5992124

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