Test Technologist
Resume:
Otto Williams
Clawson, Mi ***17
SUMMARY:
Extremely capable Test Technologist with exceptional mechanical aptitude and project management experience. I have extensive automotive experience with major OEM's and Tier 1 suppliers. Extremely knowledgeable in vehicle development, root cause analysis, production sourcing and testing methods. Demonstrated knowledge of various test equipment including PLC’s, MTS tables and First Road II vehicle simulator, acoustic measurement, environmental chambers, data acquisition, as well as creating test plans and generating results. I am a self starter with excellent communication, leadership, computer and organizational skills.
EDUCATION:
Henry Ford Community College, Dearborn, MI 1980
Associate Degree in Automotive Technology
EXPERIENCE:
Brose North America, Auburn Hills, MI 6/2008 - Present
Test Engineer
• Conduct product durability tests for ABS, HVAC, engine cooling, transmission actuators and window regulator systems.
• For validation, plan part delivery, provide all required test documentation, follow test progress and drive any failure analysis activities.
• For prototype builds, create the documentation for builds, quality checks, procurement of component parts and ensure on-time completion and delivery of parts.
• Review test set-up, parameters and data acquisition for overall correctness.
• Test complete systems including hardware, software, electrical and electronics.
• Setup electrical automation using PLC network with LabVIEW and Ladder Logic software.
• Generate test results and summarize data in a standard report.
• Root cause electrical, electronic, software and hardware issues.
• Provide technical support for all customer and internal validation testing.
Hoerbiger Automotive, Wixom, MI 11/2007 - 04/2008
Test Engineer
• Conduct product durability tests for hydraulic power lift gate and convertible top systems.
• Supervise the activities and test fixtures, review set-up, parameters and data acquisition.
• Tested complete systems including electronic, software, pump, actuator, and hydraulic lines.
• Scheduled test fixtures.
• Analyze, edit and perform data calculations.
• Evaluate test results and summarize in a standard report format.
• Root cause electrical / electronic, software and hardware issues on test fixtures.
• Manage DVP&R and customer validation requirements and reviews.
• Provided launch and containment support.
Plastech, Auburn Hills, MI 08/2005 - 11/2007
Test Engineer
• Provide the company with the necessary overall technical resources for testing and validation activities for Product Development groups within Plastech.
• Responsible for the development of advanced cost estimations for Program ED&T budget forecasting.
• Serve as technical black belt for product engineering DVP&R development and customer validation requirements and reviews.
• Initiate external lab quotes for non internal lab capable testing requirements for product groups within Plastech.
• Serve as group leader for other validation engineering personnel.
• Serve as technical liaison to the Corporate Lab facilities within Plastech for validation related items.
• Provide program block timing to product groups for program timing estimation.
• Improve and maintain current test apparatus and equipment, design test fixtures and work with outside laboratories when needed.
• Perform the more complex and specialized tests on product component or series of components. (Carpet, Interior/Exterior Plastic Applications, Air Ducts and Engine Compartment Components)
• Follow and strengthen ISO/TS certification activities.
Venture Industries, Fraser, MI 06/2004 - 04/2005
Launch Engineer
• Responsible for identifying, tracking and closure of engineering and manufacturing concerns to ensure the successful factory installation of interior parts for the WK / XK Jeep Programs at the Jefferson North Assembly Plant.
• Oversaw installation of instrument panel, console and interior trim in customer's facility.
• Built positive relationship with customer's plant personnel.
• Managed safety and production stock.
• Provided feedback on customer's design changes, IAA's and PER's.
• Negotiated problem accountabilities in conjunction with Venture plant operations and DaimlerChrysler Quality teams.
• Led second shift plant support team at Jefferson North Assembly Plant.
DaimlerChrysler Corporation, Auburn Hills, MI 03/1996 - 04/2004
Development Engineer
• Evaluated and analyzed root cause of Buzz, Squeak and Rattle (BSR) and Noise, Vibration and Harshness (NVH) issues for the Large Car Vehicle Development Platform.
• Retro-fitted vehicles with the latest design level parts and validated proposed BSR and NVH solutions using acoustic testing and MTS four-post road simulator (Flex Test II controller and RPC III software), as well as working with team members to obtain additional components to eliminate BSR and NVH issues for Development, Production and Durability Fleet Vehicles.
• Experience with MAST table, pitch table, servo hydraulic / pneumatic actuators, audio and environmental testing.
• Provided launch and containment support for 4 programs (PT Cruiser, LH, LX, and JR).
• Extensive vehicle development experience including door systems, audio, instrument panel, console, seats, interior trim, chassis and body.
• Developed countermeasures for BSR, NVH and wind noise concerns.
• Supported Aero/Thermal development.
• Conducted plant audits to monitor and correct production vehicle overall performance.
• Participated in design reviews with quality, product development teams and suppliers from initial design concept to volume production.
• Managed numerous testing projects from cradle to grave involving total vehicle.
ASC Inc., Southgate, MI 02/1995 - 02/1996
Test Engineer
• Oversaw interior component level testing, as well as development and implementation of test plan for the Volvo Heavy Truck Sleeper Cab program.
• Validated testing for the Mitsubishi Spyder convertible program, providing test report documentation, writing technical regulations, Failure Mode Effect Analysis (FMEA) and Design Verification Plan - Report (DVP&R).
GM Truck Engineering, Pontiac, MI 06/1993 - 01/1995
Senior Technician
• Tested prototype body components, suspension and driveline systems utilizing servo-hydraulic and electro-mechanical vibration test equipment.
• Set-up door slam tests, data acquisition and generated test data for engineers to analyze and to eliminate possible program delays.
Mazda North America, Inc., Flat Rock, MI 05/1991 - 04/1993
Senior Specialist
• Responsible for project management and development of aftermarket related accessories from initial design concept to volume production and sourcing of service parts relating to entire Mazda vehicle line.
• Coordinated testing and validation of accessory components per Mazda engineering and test standards.
• Developed installation procedures and conducted time trials for Mazda dealer network and Port Installed Accessories.
• Implemented quality control guidelines for accessory development in conjunction with investigation and resolutions pertaining to customer satisfaction concerns.
Structural Kinematics, Troy, MI 02/1990 - 04/1991
Senior Technician
• Supervised simulation lab for computerized fatigue testing of automotive structures and components using RPC control software.
• Responsible for the activities of six lab technicians. Maintained and repaired closed-loop, servo-hydraulic test systems and implementation of resolutions on critical test results for precluding program and timing delays
Ford Motor Company, Dearborn, MI 10/1978 - 12/1989
Prototype Build Coordinator, Light Truck (1985 - 1989)
• Provided all transmission, cooler line, axle and driveshaft, and suspension component materials, as well as assembly direction for F-Series build sequence assembly and delivery.
• Prepared and sequenced to support build schedules.
• Researched and resolved build discrepancies and fit/function issues without jeopardizing vehicle delivery.
• Analyzed and recommended alternative actions to management for precluding programs delays.
Engineering Information Coordinator, Light Truck (1980 - 1985)
• Scheduled and directed prototype build to support key events and timing for Special Project Engineering programs.
• Coordinated durability and structural testing of prototype components for Ranger and Bronco II sunroof programs.
• Supported engineers by coordinating laboratory testing, procurement of parts and prototype build for stripped chassis programs.
Engineering Information Coordinator, Heavy Truck (1978 - 1980)
• Responsible for analyzing warranty parts and claims with vendors of heavy truck driveling components to determine critical design problems and establish solutions.
• Provided documentation to department engineers on parts returned, rate and cost of repairs.
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