Engineer Manufacturing

George K. Bishara

*** ********* **. ************, ** 29680 Phone: 864-***-****, 864-***-**** *********@*****.***

ENGINEER & CNC PROGRAMMER

Experience Summary:

Manufacturing: CNC programming manually (G & M Codes) and using a CAD/CAM software as MasterCAM-X4 & Gibbs CAM, loading all the necessary hardware and software for the new jobs. Build the required tools and gages. Improve processes performance after the steady run phase. Provide training for operator how to eliminate scrap, designing gages for maintaining product quality . Provide daily line support for manufacturing as W/O & materials status. Optimize workflow, eliminate scrap, develop and maintain systems. Solving manufacturing issues, lean Manufacturing, improving and maintaining safe manufacturing processes.

Documentation: Create and maintain manufacturing required documentation as 1st. piece inspection, work instruction and any related documents. Understand and follow quality policies and procedures, corrective and preventative actions, reduce costs and improve machine utilization.

Education:

Alexandria University (Egypt), Bachelor of Science in Production Engineering 1994

Greenville Tech., Courses in AutoCAD 2002, some solid work 2001-2002

World Education Services “WES” N.Y: Approved B. SC. in Production Engineering 2002

CNC Programmer Certificate, Greenville Technical College (3.912 GPA) 2011

Employment History:

Rexroth – Bosch Group (CNC Manufacturing Technician) 3/2007 till Present

o Very experienced with Siemens control 810 & 840D for several machines as GIELDMASTER, DECKELS.

o Programming of CNC machines using manual programming and CAD/CAM software.

o Tools building, verification and adjusting, using ZOLLAR pre-setter as required.

o Run & operate several machines as Horizontal, Vertical Milling & Multi-axis Turning Center with Gantry.

o Reads and interprets CMM reports and doing adjustments as needed.

o Knowledge of PCA “Process Capability Analysis”.

o Creating blue print, reading & interpret using CAD software.

o Very experience with GD&T, SAP, Master Control, OSHA, 5S, KANBAN & other related tools.

o Supporting engineers and training operators on floor.

o Team work behavior and good communication skills.

Sauer Danfoss (CNC Machinist) 7/2006 - 3/2007

Byrtech Custom Machine work (CNC Machinist) 5/2005 - 7/2006

Manage my own business 11/2003 - 5/2005

Managed daily operations, include purchasing and managing inventory of supplies, bookkeeping, preparing federal and state tax documents, developing business, hiring, training, and managing employees.

Collins & Aikman Inc. Machine Operator 7/2001 – 12/2003

Egyptian German Aluminum Co. "ALUTEC", Egypt “Start-Up Company” 10/1995 – 5/2000

Quality Supervisor, 1998 - 2000

Created and audit product & process quality plans; established quality policy and metrics; utilized tools to improve quality. Some knowledge with 6σ & project management skills, and problem solving.

Staff Engineer, 1995 - 1998

Provide daily line support for Manufacturing (including W/O, Materials status). Assist in the training of technicians, Optimize workflow & solve manufacturing issues. Design of product cycle, process performance improvement, layout and prepare manufacturing floor for equipment re-layout or new equipment installation, estimating the process losses & doing corrective actions. Responsible for material estimation, project studies, raw material inspections, and final product quality control for this start-up company.

AMRYA Metal Co. ”AMC” Egypt 10/1992 - 7/1995

Manufacturing Engineer

Estimated raw materials and required tools, designed small jigs and fixtures; prepared manufacturing drawings. Analyzing & describing the product elements and its details, design of product cycle (manufacturing & assembling) or DFMA.

Computer & Language Skills:

AutoCAD 2002, MasterCAM-X4, GibbsCAM and all of MS Office Applications 2010, excellent verbal and written English skills.

US Citizen, Can work for any Employer Able to Relocate & Travel Extensively References & Documents will be furnished upon request

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