Engineer Process
Resume:
PROFILE:
A professionally qualified Chemical Engineer having about 5+ years of enriched hand on experience in design engineering & operating plant technical services for Fertilizers, Petrochemical, Gas Processing and Power Plant sectors and project execution with excellent communication, motivational, organizational and interpersonal skills.
PROFESSIONAL EDGE:
• Process Flow Diagram (PFD), Utility Flow Diagram (UFD) Development.
• Piping and Instrument Diagrams (P & ID) Development.
• Process Design Conditions & Line List Development.
• Vessels & knock out drum Sizing/Design.
• Tank Sizing.
• PVRV And Emergency Vent Calculations
• Thermal Design & vibration Analysis of Heat Exchangers.
• Relief Load Scenario Building & Calculations.
• Pressure Safety Valves (PSV) Sizing.
• PSV Inlet Line Sizing.
• Flare Header Sizing.
• Cooling Water & Fire Water Network Analysis.
• Package Equipment Specifications.
• Cause & Effect Diagram Development.
• Hydraulics Calculations for Pumps, Compressors & Control Valves.
• Process Data Sheets Development for Pumps, FE’s, CV’s, Compressors & Heat Exchangers.
• Surge Analysis.
• Hazop, What-If analysis, Risk assessment.
• Pre-Commissioning Procedure Write-up and execution.
ADDITIONAL SKILLS:
• Preparation of RFQ (Request for Quotation)
• Vendor Document Review
• Proposal Write up, Project Execution & Project Monitoring
• Understanding of following codes & standards :
a. API
b. ASME
c. TEMA
d. NFPA
e. SHELL DEPs
f. SAUDI ARAMCO STANDARDS
SOFTWARE SKILLS:
Basic Plant Simulations (HYSYS and PRO-II)
• HTRI (Xist, Xtlo, Xace, Xjpe & Xvib)
• HTFS
• Aspen FLARENET
• PipeNet (Pipeline network simulation)
• Pipe Sim
• Best Pipe, Best RO, Best PRV (JGC In-house Software’s)
• MS Office, Auto Cad
EDUCATION:
Masters Degree in Chemical Engineering (2006-2008)
Bachelors Degree in Chemical Engineering (2002-2005)
University Of Engineering & Technology, Lahore, Pakistan
EMPLOYMENT HISTORY:
Oct-2008 ~ To Date
Descon Integrated Projects (Pvt) Ltd., Lahore Pakistan.
Formerly JGC-DESCON Engineering (Pvt) Ltd. Lahore - Pakistan
Designation: Process Engineer
• ROLES AND RESPONSIBILITIES:
• Review the ITB (Invitation to Bid) documents submitted in the proposals stage, issue inquiry requisitions, review techno-commercial vendor offers, prepare equipment, material and man-hour estimates.
• Supervise the preparation of the Technical Document Register (TDR) for process activities including P&ID’s, PFD’s, Heat and Material Balance, Preliminary Equipment Layouts, Equipment Data Sheet Sketches and other required layouts, diagrams and documents.
• Supervise the verification of design integrity. Use Process Simulation software such as HYSIS, HTRI, PIPENET and other in-house software’s to ensure project specification details in the FEED Packages are feasible. Interpret and evaluate reports using outputs produced by HYSIS. Evaluate and compare the various Feed package documents and Data Sheets using scope of supply analysis and heat-and-mass balance calculations. Identify discrepancies and inconsistencies take corrective action where required.
• Apportion work among engineering staff according to specialized training. Supervise the preparation of equipment diagram analysis and compatibility studies including the preparation of equipment lists, line diagrams, data sheets, utilities summaries, metallurgy diagrams, pressure-temperature diagrams and hydraulic calculations.
• Lead the preparation of design and equipment calculations and diagrams for identification and verification of equipment parameters including calculations for valve sizes, pumps, vessels, exchangers, columns, safety valves, control valves, shutdown valves, line sizing, , adequacy checks, Relief and Blow down, sizing calculations, cause-and-effect charts, Heat and Mass balance calculations and shutdown logic for completion of P&ID’s, PFD’s and PDS sheets, provide input to the various downstream engineering disciplines for document preparation to vendors for Bid invitations.
• DETAIL OF MAJOR PROJECTS:
Projects Client Position Work Details
FERTIL De-bottlenecking Project RUWAIS Fertilizer Company / Descon Engineering Process Engineer • Hydraulics Calculations
• Cooling Water Network Analysis
• Thermal Rating Of Heat Exchangers
• P&Ids Development
NCP Project (Ethylene Plant) Saudi Chevron Phillips Company / JGC Engineering Process Engineer • Relief Load Calculations
• PSVS Sizing, Inlet Line Sizing
• Thermal Rating Of Heat Exchangers
• Hydraulics Calculations
• Vessels Sizing
• Pumps, FE’s, CV’s, Compressors & Heat Exchangers Data Sheets Development
MANZALAI Field Development Surface Facilities Project MOL Pakistan / Presson Descon Engineering Process Engineer • Relief Load Scenario Building & Calculations
• PSVS Sizing & Inlet Line Sizing
• Flare Header Sizing
BHIKKI Power Plant Halmore Power Generation Company / Descon Engineering Process Engineer • PFDS & P&Ids Development
• Hydraulics Calculations
• Fire Water Network Analysis
• Cooling Water Network Analysis
• Vessels sizing
• Tank Sizing & PVRV Sizing
• Cause & Effects Matrix Development
• Pumps, FE’s, CV’s & Heat Exchangers Data Sheets Development
Bulk Liquid Chemical Terminal (BLCT) Project Arabian Chemical Terminal (ACT) / Olayan Descon Process Engineer • Tank Sizing
• Hydraulics
• Vessel Sizing
• P&Id’s, PFD and UFD Development
Project Client Position Work Details
BPP- Relief , Blow down & Flare Study Of MKK Facilities BP Pakistan Exploring & Production. Process Engineer • Relief Load Scenario Building & Calculations
• PSVS Sizing & Inlet Line Sizing
• Flare Header Sizing
• Blow down Study
Detail engineering for Fatima Fertilizers Complex Pvt. Limited FFCL Pakistan Process Engineer • Heat Exchangers Design and rating
• Vessel Sizing
Detail engineering for Sharjha Oil terminal
( Takreer Refinery) ADNOC
(Takreer Refinery) Proposal Process Engineer • Tank Sizing
• Hydraulics
• Vessel Sizing
• P&Id’s, PFD and UFD Development
• Hazop
June -2006 ~ To Oct-2008
DAWOOD HERCULIS CHEMICALS LIMITED
A Fertilizer Plant located on Lahore-Sheikhupora Road, it is M.W.Kellgg designed Ammonia plant and urea plant (Utic designed) with a production capacity of 1550 MTPD of Urea, and 900 MTPD of ammonia.
Designation: Process Engineer
• ROLES AND RESPONSIBILITIES:
• Process Monitoring, Optimization and Trouble Shooting.
• Plant and Equipment Performance Evaluation including Plant Efficiencies.
• Energy Audit Reports, Material Balance Reports.
• Monitoring Effluents taking measures in compliance to NEQS and EPA.
• Chemical Cleaning and Passivation of New and Existing Equipments.
• Feasibility Study of different Proposed Projects.
• Involvement in DBN Activities.
• Risk Analysis / Risk Potential Assessment, use of various techniques and soft wares for the Analysis and Assessment of Risks/Hazards, while working for ammonia plant reforming section.
Shut Down / Annual Turn around Experience:
• Actively participated in capacity enhancement activity of ammonia plant by replacement of harp assembly during annual turn around, resulting in more efficient and economical process.
• Plant annual Shut down activities management including Loading and unloading activity of catalyst.
• Chemical Cleaning, Pressure test and Passivation, Pre-Commissioning (water flushing, air blowing, steam blowing and nitrogen blowing) and Commissioning of various Heat Exchangers, and Cooling Water Circuits.
Nov-2005 ~ To June-2006
IMPACT WATER TREATMENT SERVICES
Process Engineer in Water Treatment Services.
TRAININGS:
Total Quality Control:
Organized by PITAC sponsored by JICA.
Risk Analysis / Risk Potential Assessment:
Analysis and Assessment of Potential Risks / Hazards for reforming section of NH3 Plant.
AFFILIATIONS:
• Member of Pakistan Engineering Council (PEC).
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