MARIUS URSU P.Eng
**** ******** ***** *******, ******* N8S 4N6
519-***-**** ************@*****.***
Director of Engineering
Delivering Leadership for the Enterprise
PROFILE
Highly experienced Professional Engineer management with a record of success leading engineering development teams from product concept through successful product commercialization. An independent thinker that effectively utilizes interpersonal and analytical competencies to successfully overcome the challenges of cross-departmental communications, while effectively managing cross-functional teams and skill sets.
A welcome addition to any Management Team, with a demonstrated ability to deliver highly critical projects with tight schedules and budgets, willing and able to function in any role necessary to ensure project success and on time project delivery. Professionally dedicated individual with background in automotive manufacturing. Assist in development of high quality products that influence manufacturing operation decisions and exceed customer needs and expectations.
• A builder of high performance teams which produced self-motivated, self-sustaining, goal oriented and multi disciplined project teams. A business partner who thrives in environments requiring a high-level strategist and big picture thinker. Detailed financial manager, who streamlines processes, reduces unnecessary expenses and focuses on profit goals, while investing in human capital.
• Highly proficient in re-engineering both existing and new products to be manufactured more efficiently within the manufacturing facility. Hands on involvement in R&D, product development, prototyping, launch and ongoing process improvement activities.
CORE COMPETENCIES
Product Resource Planning • Product Design and Development • PPAP • 5S • 8D • APQP • FMEA • TS16949
Program Management • Project Budget Control and Monitoring • Cost Optimization • PSO Documentation
MathLab • HALT Testing • Manufacturing • Regulatory Compliance • Implementation Strategies
Change Management • Project and Team Leadership • Training and Management • Staff Development
Strategic Planning and Initiatives • Prototyping • QS9000 • ISO 9000 • ISO 17025 A2LA • Lean • Six Sigma
PROFESSIONAL EXPERIENCE
Pierburg Inc – Pierburg Pumps Technology Division Auburn Hills, MI 2007 – 2009
Lab and Testing Operations Manager
Chaired full life cycle, from development to implementation for new operational and test quality system in addition to acting as leader of all development, DV and PV test plans for hybrid transmission magnetic brushless motors performance, water and oil pumps flows and vaccum pumps capacity.
Creator of equipment, test rigs and test plans designed to certify that prototype and finish good products perform is in accordance with emissions standards and customer specifications.
Marius Ursu Page 2
Pierburg Inc continued
Coordinator of all Test Lab operations including day by day activities, scheduling, calibration, manpower, fixturing, subcontracting/outsourcing work and direct interface with clients.
Coordinator of all R&D activities including generating a budget, identifying potential product materials, developing new process and conducting end of the line testing.
• Administrator of implementing test equipment specific to Preventive Maintenance and calibration programs.
• Designer and coordinator of Lab integration in the New Tech Center.
Waltec Forgings Inc. Wallaceburg, ON 2004 – 2006
Director of Engineering, R&D and Program Management
Analyzed inefficiencies of current programs to developed several cost reduction strategies, including a program generating $1,700,000/year cost savings in row materials and tooling, opening an in house Metallurgical test lab that reduced costs by $50,000/month, and lunching the development of the first electrical die heated, generating $250,000/year in savings.
Administered the technological development of the organizations products including research and development, market analysis, design, tooling, prototype, product launch (PPAP), specifications, documentation, environmental assessments and budgeting.
Developed new technology to introduce the first automated robotics flexible assembly cells into production and convert dedicated dies in to flexible dies to forge multiple Aluminum and Brass parts with same single die.
• Spearheaded the implementation of a Preventive Maintenance program for all production equipment, including automated machining cells, Trim presses and Forge presses - 500T to 3500T.
• Prioritized a reorganization of department workflow that resulted in 62% increase in efficiency.
KS Centoco Windsor, ON 2003 – 2004
Senior Program Manager
Developed, managed and merged in the master time line multiple subprojects in addition to completing all PSO documentation for production launches.
Moved production equipment and tooling in a new facility in Mexico 6 weeks ahead of schedule.
• Chaired production launch of the Chrysler - LX 300 Magnum Steering wheel.
• Initiated and managed cost savings program for all ongoing Chrysler programs.
TI Automotive Auburn Hills, MI 2001 – 2002
Senior Test Engineer/Program Manager
Led the Validation group responsible for production implementation of the plastics and polymers fused for plastic fuel tank technology.
• Simultaneously managed large portfolio of DVPV & R’s for several different platforms.
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Walbro Auburn Hills, MI 1998 – 2001
Project Engineer
Designed release Engineer for fuel systems and multilayer blow molded plastic fuel tanks for production.
• Collected field data and translated into six axes of freedom simulation test rig.
• Participated in all customers hot and cold field test trips product evaluations.
EDUCATION
Master Degree, Manufacturing Process
Technical University of Cluj Napoca, Romania
Bachelor of Science, Material Science
Technical University of Cluj Napoca, Romania
Diploma in Quality Systems
Bois-de-Boulogne College Montreal, Quebec
Diploma Six Sigma and Lean Manufacturing
Campu-Campus College Windsor, Ontario
PROFESSIONAL ASSOCIATIONS
Quebec Professional Engineering Order O.I.Q, Canada
Ontario Professional Engineering P.E.O, Canada
Society of Automotive Engineers S.A.E.