Safety Engineer

E-mail: *************@*****.***,

Mobile: 009***********

OBJECTIVE:

To excel in the field of Loss Prevention/Process Safety by being an effective team member of a professionally managed organization and make my mark in this highly competitive field.

PROFESSIONAL QUALIFICATION:

 Bachelor of Chemical Engineering from Karnataka University (India), 1995

 Advanced Post Graduate Diploma in Industrial Safety from Maharashtra State Board of Technical Education, Mumbai, India.

 Completed online Institute of Occupational Safety & Health (IOSH) certificate from United Kingdom.

 National Examination Board in Occupational Safety & Health (NEBOSH) E-learning is under progress. Examination will be held in December 2010.

 Attended two days training programme on HAZOP Studies conducted by Central Labour Research Institute, Chennai

 Safety Certificate Course – Attended “One month specialized certificate course for Safety & Health supervisory personnel working in hazardous process industries”, conducted by Central Labour Institute (DGFASLI), Sion, Mumbai, 2003

I. PRESENT EXPERIENCE

Presently working as a Safety Engineer with National Petrochemical Industrial Company (NATPET), Yanbu, Kingdom of Saudi Arabia a producer of 400,000 MT/Year Propylene and 400,000 MT/Year Polypropylene.

 Current Designation : Safety Engineer

 Duration : From 18th April 2010 to till date

 Department/Plant : HSE & Fire Department

ROLES AND RESPONSIBILITIES

 Participating in HAZOP - Review of new projects, new downstream plant design and plant modifications

 Management of Change member

 Conducting Job Safety Analysis for critical jobs

 Risk Analysis using Risk Matrix

 Safety In charge for Propylene Dehydration and polypropylene plants.

 Making monthly and weekly HSEF Statistics report and sending to all employees.

 Safety Induction & Safety Training

 Incident classification, analysis and Investigation

 HAZARD Identification & Risk Analysis

 Safety Advisor for Propylene Dehydration Plant and PP plant.

 Attending daily production meetings and raising Safety concerns/Risks.

 Plant Safety Inspection

 HSE standards review and company procedures development

 HSE News Letter/HSE Tribune Publishing

 Monthly HSE Performance/HSE Statistics report preparation

 PSSR

II. PRVIOUS EXPERIENCE

Worked as a Safety Engineer with Eastern Petrochemical Company – SHARQ,(Through DAR AL_RIYADH) a joint venture between Saudi Basic Industries Corporation (SABIC) and SPDC Limited, (a consortium of Japanese companies headed by the Government of Japan and Mitsubishi Company). SHARQ manufacturer of 1.35 Million Metric Tons per annum of Ethylene Glycol (EG), and 750 Kilo Metric Tons per annum of Linear Low Density Polyethylene (LLDPE).

 Current Designation : Safety Engineer

 Duration : From 25th January 2008 to 20th Feb. 2010

 Department/Plant : Industrial Security Department

ROLES AND RESPONSIBILITIES

 HAZOP & What if analysis using “LEADER’ software.

 Filled and submitted the ROSPA & British Safety Council award forms

 Participated in HAZOP review of new projects design and plant modifications to identify hazards and recommends remedial actions Management of Change

 Involved in the Ethylene plant Risk Analysis for Ground Flare safety issues.

 Risk Assessment and Job Safety Analysis for all new modifications, critical jobs and Turnaround Maintenance jobs.

 Conducting Process Hazard Analysis, HAZOP & What If Analysis using ‘LEADER’ software.

 Pre start up Safety, Health & Environment Review team member for Ethylene Glycol, Poly Ethylene plants, Olefins and Utilities

 SHE Incidents Classification, Investigation, Analysis and follow up.

 Preparing and sending the monthly/ quarterly SHE statistics reports to SABIC Head Office/SABIC Industrial Security Jubail.

 Safety Team Leader for the Olefins, Ethylene Glycol & Polyethylene Plants, Turnaround Maintenance Jobs, In-charge for of 10 Saudi National SHE Coordinators & 50 Contractor Safety Officers. I was Safety Leader for two TAM’s and successfully completed the TAM-2009-2010 without any Injury/fire. Attended the daily morning meetings with top Management. My effective Leadership quality and HSE practical knowledge was well appreciated by the SHARQ Top Management.

 EMS & OHSAH18001 Internal Auditor for Ethylene Glycol, LLDPE, PPS & PQA departments.

 Idea Proposal Team member for Poly Ethylene Plants

 Evaluating the projects/modifications related to Safety, Health & Environment.

 Sub Element Administrator for Working at Heights, Work Permit System and Personal Protective Equipment of SABIC Safety, Health & Environment Management Standards.

 Strict Compliance to SHEM Standards

 Safety, Health & Environment Standards review and SHARQ procedures updating.

 SHE Inspection (monthly 13 plants)

 Attending Department SHE Committee meetings, conducting SHE Coordinators Committee Meetings (Twice a month) and coordinating the SHE activities in all plants.

 Member - Management of Change Committee

 Reviewing the Job Safety Analysis reports received from all the plants.

 JSA Team Leader

 Sharing Process safety knowledge with technical personnel

 Clarification on SHEM-SHARQ Procedures as and when required by the plant personnel

 SHE Orientation for permanent employees, visitors and contractor employees

 Auditing the Safe Attitude Encouragement reports, Management Tour reports, Work Permit Compliance reports and Office Safety Check list reports, reported by the SHARQ employees and Plant SHE Coordinators.

 Contractors SHE performance evaluation

 Preparing presentations for the SHE Committee meetings, SHE Coordinator committee meetings and preparing the MOM.

 Preparing and publishing the Monthly SHE Highlights, Monthly SHE Letter and Monthly SHE Slogan.

 Preparing Monthly SHE statistics and reports.

 Conducted the SHE Awareness Programmes like Prevent Burn Injuries & Working At Height.

 Excellent administrative and coordination skills in various mechanical maintenance, utilities maintenance and production departments.

 Safety Training –

I. Conducting 5 full day safety courses per month for the SHARQ permanent and contractor employees.

1. Work Permit Authorization for Issuers & Receivers,

2. Authorized Gas Tester course,

3. Confined Space Entry Stand By Man course,

4. Job Safety Analysis

5. Basics of Accident Prevention

6. Lock Out/Tag out course

II. Conducting monthly two days Safety For All course to SHARQ employees at SHARQ Beech Camp (Video presentation, Exercises and Brain storming skills)

III. SHE Induction to new employees (One and half day course)

 Training undergone: Attended three days specialized training programme on “Job Safety Analysis” conducted by Dr. Jameel from Bahrain at Bayan Training Center, Al-Jubail.

III. SUMMARY OF PREVIOUS EXPERIENCE :

10 years of rich experience in a Fertilizer Industry with working knowledge of SAP – R/3 (Production Planning Module). Having 5 years strong background of UREA PLANT Shift/DCS Operations with 6 years of experience in Safety department as a Deputy Manager-Safety.

Company : MANGALORE CHEMICALS & FERTILIZERS LIMITED, MANGALORE, KARNATAKA, INDIA.

An OHSAS 18001 & ISO 14001 Certified Company having diversified sectors producing 690TPD of AMMONIA, 1290 TPD of UREA, 690 TPD of DI-AMMONIUM PHOSPHATE, 40 TPD of AMMONIUM BI-CARBONATE ,100 TPD of SULPHURIC ACID & 40 MW Captive Power Plant. (The company is having an Annual Turnover of about US$ 155 Million).

 Designation : Deputy Manager - Safety

 Duration : From December 2002 to December 2007

 Department : Fire & Safety Department

WORK EXPERIENCE:

 SAFETY

JOB PROFILE & RESPONSIBILITIES:

 Conducted HAZOP for plant modifications by applying guide words and their meanings.

 Safety training and training supervision.

 Attended the Plant Safety Committee meetings utilizing employee’s feedback and participation.

 In-charge of Plant Safety Committees functioning and their requirement in all the plants.

 Member of the Central (Apex) Safety Committee.

 Accident Investigation team member.

 Plant safety Inspection, identification of possible hazardous, near-miss accidents, unsafe acts, verification of work permit system in the field, proper usage of personal protective equipment's etc.

 National Safety Day and Chemical Accident Prevention Week Celebration.

 In-charge of Rescue Teams functioning and their requirements in all the plants.

 Assisting to my Manager in writing, editing, producing newsletters. policies, safety bulletins and safety training programmes.

 Excellent administrative and coordination skills in various mechanical maintenance, utilities maintenance and production departments.

 Effective implementation and continuous monitoring of Cold Work Permit, Hot Work Permit, Vessel Entry Permit, Excavation Permit, Crane Entry Permit and Electrical Permit systems.

VALUE ADDITIONS:

 Analyzed the Incidents/Accidents, Minor First Aid Injuries and Near miss incidents related to men/material/property reported by the employees and recommendations will be made.

 Employee’s Suggestion Cell team leader to evaluate the modifications with respect to SHE are feasible and safe

 Hazard Identification and Risk Assessment.

 Updating the management information on safe work practices.

 Actively handled various Management Programmes.

 I was selected as the Internal Auditor & Lead Walk Through Auditor for implementation of ISO14001: 2004 and OHSAS18001: 1999 certificates and that were successfully achieved.

 I was selected as the Internal Auditor for the Internal Safety Audit and actively participated in the External Safety Audit carried out for our fertilizer complex.

 Contributed with number of suggestions in the process and safety to enhance productivity.

 Shared the plant operation / process knowledge time to time with the newly appointed management trainees/ operator trainees.

 Safety awareness created along with educational institutions and society with positive attitude towards safety.

TRAINING PROGRAMMES UNDERGONE:

 “Inplant Training” during Graduation in Sugar and Paper Industries of Warana Nagar, Maharashtra.

 Attended three days specialized training programme on “Electrical Safety” conducted by National Safety Council.

 Attended three days specialized training programme on “Safety in Manufacture, Storage and Import of Hazardous Chemicals” conducted by National Safety Council at Mumbai.

 Attended Two days seminar on “Safety Audit” conducted by National Safety Council, Bangalore.

 Attended two days training programme on “First Aid, Emergency preparedness and Disaster Management” conducted by Kasturba Medical College Mangalore.

 Attended 5 days training programme on “Management of Hazardous Substances” conducted by Regional Labour Institute, Chennai.

 Attended one day training programme on Fire Fighting and Emergency Preparedness” conducted by M/s. Usha Fire and Safety Chennai.

 “Supervisory Skills and Effective Personality Development” by Mr. G.V. Mudaliar and Mr. Rajagopal respectively.

 “Safety Management Systems” by Rams Safety Consultants Chennai.

 Attended two days training programme on HAZOP Studies conducted by CLRI, Chennai.

 Attended one day training programme on Scaffolding Inspection at site conducted by Mr Ramadorai of M/s RAMS Safety Consultants, Chennai.

 Attended two days training programme on “Hands on training programme on Evaluation, Assessment and Control of Work Place Hazards” conducted by Department of Karnataka State Factories and Boilers in association with M/s. Ramachandra Medical College & Research Institute Chennai.

 Attended 5 days training programme on “DCS Centum CS-3000 Operations” by Yokagawa Blue Star Ltd., Japan.

 Attended three days training programme on “ISO14001:2004 & OHSAS18001:1999 Internal Audit Certificate Course” conducted by Mr. Vijay Rao of M/s. Det Norske Veritas Netherlands.

 “5S and TPM” by K.S. Madhavan & Associates, Hyderabad.

 “SAP R/3 Function in Production Planning Module as ERP”.

 “ISO-14001 by TQMI, Bangalore by Vidula Consultancy, Bangalore.

KEY SKILLS:

 HAZOP Studies

 SHARQ procedure review, update and save as controlled copy.

 Safety Leader for Turnaround Maintenance Job.

 Convener of Plant Safety Committees and Apex Safety Committee.

 SHE Inspection/Quarterly SHE Audits

 Walk Through Audits

 Hazards Identification

 Safety Audit

 Urea Plant Operation

 EMS Internal Audit

 Rescue Operations

 Conducting Public Awareness Programmes

 Accident and Near Miss Investigation

 First Aid and fire fighting

 Authorized to inspect and to give clearance for Vessel Entry / Confined Space Entry Permits in all the vessels to carry out the jobs safely in our fertilizer complex.

 Implementation of 5S, being the leader of the 5S Team, always aiming for the betterment and best upkeep of the plant and plant area.

 Implementation of TPM as team leader (Total productive maintenance for effective/ collective work culture in production and maintenance).

UREA PLANT EXPERIENCE (PLANT OPERATION) :

Company Name: Mangalore Chemicals and Fertilizers Limited, Mangalore, DK, India. From April 1997 to December 2002

WORK EXPERIENCE:

 Technology Used: 1290 MTPD of UREA Plant works on M/s. STAMICARBON Carbon-Di-oxide Stripping Process (Netherlands) with Distributed Control Systems from M/s. Yokogawa (I) Ltd.

 Shift Supervision Job Profile & Responsibilities:

 Continuous surveillance of optimum operating parameters in normal running plant operation.

 Close check on continuous running high pressure compressors and pumps (150 kg/cm2).

 Monitoring the parameters of the various effluents and off-gases (NH3, CO2 and Urea) and discharge as per the pollution control board norms through urea hydrolyser stripping process.

 Manpower handling (In Rotating shifts) and trouble-shooting to achieve optimal running conditions with minimum down time, in co-ordination with Maintenance and other service departments.

 Planning and execution of annual shutdown activities.

 Supervised the safe operations of start-ups and shut-downs.

 Handing over of the equipment to maintenance.

PANEL OPERATIONS:

 Monitoring and operating the DCS Control Operations

 Tuning of controllers and minimize loss.

 Planning and execution of annual / short shutdowns and start ups.

 Emergency operations and co-ordination with all the sectional operators.

OTHER OPERATIONS RESPONSIBILITIES:

 Trouble shooting to achieve optimal running condition with minimum down time, in co-ordination with maintenance and other service departments.

 Trouble shooting of process related and equipment related problems.

 Continuous monitoring and study of process and carrying out TPM activities to improve plant efficiency and reliability.

 Carrying out aspect - impact analysis for continual improvement in environmental performance.

 Implementation of 5S and TPM (Japanese concept in work culture) to increase productivity, reduce wastage and ensure safety of plant and personnel.

 Encouraging the efforts and ideas of all the operation personnel with respect to the plant efficiency, performance, reliability and product quality.

COMPUTER KNOWLEDGE: Windows, MS- Office, Star Office, Centum CS 3000 & Internet Applications.

PERSONAL DETAILS :

Name : Raghuveersingh P. Fulanekar

Father’s Name : Pralhadsingh D. Fulanekar

Date of Birth : 15/07/1972

Nationality : Indian

Marital Status : Married

Number of Children : Two

Passport No. : H 9924461

(Passport Expiry Date: 29.2.2020)

Languages Known : English, Hindi and Kannada & Urdu

Major Strengths : Organizing Capabilities, Making

Presentations, Leadership & Team Spirit,.

Result Oriented Approach.

Having Indian/Saudi Arabian Driving License

Declaration

I here by declare that the information provided above is true to the best of my Knowledge.

Place : Yanbu, Kingdom of Saudi Arabia

Date : 21.08.2010 (Raghuveersingh P. F.)

Contact this candidate