Engineer Project

B. VIJAY ANAND

No.**, Flat No. B, Sri Dhanalakshmi Foundation,

2nd Street, Annai Velankkani

Nagar, Madanandapuram, Porur

Chennai-600116

Mobile: +91-805*******

E-Mail: ********@*****.***

Seeking assignment in Control System & Automation Engineering within a high growth oriented organization

PROFESSIONAL PROFILE

An Electronics and Instrumentation Graduate with over 9+ years of experience in PLC Programming, Project Engineering, Installation and Commissioning

Currently working as Lead Control System Engineer with TATA CONSULTANY SERVICES Ltd., Chennai

Talent for proactively identifying & resolving problems, ramping up project activities with on time deliverables and maximizing productivity

Experience of working on PLCs viz Allen Bradley, Siemens, GE-FANUC, Mitsubishi, Messung, LG, Rack based VME controller

Adapted to working in different types of industries like Metal Heat treatment furnace, Hot Strip Mill, Tandem Cold Mill

Possess skills in Ladder Logic Development, Functional Block Diagram, Sequential Functional Chart and Human Machine Interface Screens Development

An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities

SKILL SET

Functional

Designing Automation & Control Systems involving configuration, programming and testing of Human Machine Interface

Preparation of Basic and Detailed Design Engineering which includes selection of Hardware, System Design document, Functional Design Specification, PLC Programming in Ladder, Functional Block and Sequential Flow Chart, Simulation, Integration, Interface with third party devices Data logging and reporting (IBA), Factory Acceptance Test, Testing, Installation & Commissioning

Preparation of Functional description, Flow Sequence and Control block Logic schemes

Coordinating development including requirement analysis, External Interface, finalizing specifications, and process code development and testing and start-up activities

Preparing Installation Procedures and Documents based on functional specification

Handling installation and commissioning of equipment; involved in troubleshooting of PLC controlled machines, Operator Station simulator development in Visual Basic

Handling activities, working out various requirements & looking after overall project operations for ensuring timely completion

Focusing on cost / time cycle reduction, improvement of process variables and process conditions

Technical

PLC Software : Allen Bradley Micro Logix 1500, RSLogix 5000, SLC 5/05, SLC 5/04, Siemens S7 200, Siemens S7 400, GE Fanuc Versa Pro, Versamax, Series 90-70, Series 90-30, Mitsubishi FX2N, A1SH, A1SJ, LG K120S, K120S (E), K80S, Messung Systems

HMI (Touch pad Screens) : Siemens, AB, Mitsubishi, LG and Proface

Supervisory Control & Data : INTOUCH and I FIX

Operating Systems : Windows 9x/NT/2000/XP

Software Packages : MS-Office, AUTOCAD, Primavera, VB 6.0

Protocol : Modbus, RS232, RS422, TCP/IP, Ethernet, Profibus DP, EGD, RS485

Instrumentation : Pressure, Level and Flow Transmitter, RTD, Thermocouple, HMD, Photoelectric cell, Pyrometer, Solenoid valve, Transducer, Profile gauge meter

EDUCATION

B.E. (Electronics & Instrumentation) from Mookambigai College of Engineering in 2002

CAREER HISTORY

Dec 2010 – Present, Lead Control System Engineer with TATA CONSULTANCY SERVICES Ltd., Chennai

Jun 2005 – Nov 2010 Senior Engineer Automation with Converteam EDC Pvt. Ltd., Chennai

May 2002 – May 2005, PLC Engineer with HighTemp Furnaces Pvt. Ltd., Bangalore

KEY PROJECTS HANDLED

Title: Z-PAK

Period: Nov 2011 - Present

Client Name: GE WATER

Project Location: Chennai

Responsibilities: Project Management and Testing

Project: UF/MBR Product

Design and Develop Programming Control Logic and Sequence Logic in PLC software Tool

Design and Develop HMI Screen development using HMI Software Tool

Bench Test the PLC and HMI Software application Code

Simulation Program developed using simulation Tool RSView32

PICS Testing carried out through simulation program

Hardware: 1769- L35E, 1768 L45, PanelView Plus

Languages: LADDER

Software: RSLogix5000, FactoryTalkView Studio

Title: Aluminum Hot Mill Upgrade

Software Module Handling: Level 1 control software developing for Hot Roughing Mill and associated table drives, ancillaries and auxiliaries.

Preparing Basic engineering which includes Functional Requirement

Preparing Detailed engineering which includes Link schedule, Interlocks, IO database etc.

Preparing functional and regulation sequencing

Developing process code and coordinating the resource and customer

Managing on time delivery of project

Interface and integration with Level 1 & Level 0 Systems

Conducting Factory Acceptance Test and Commissioning

Title: Hot strip Mill

Software Module Handled: Controlling software developed for controlling furnace exit side table drives and roughing mill entry and exit side drives.

Functional and regulation sequencing preparation

Process code development

Interface and integration with Level 1 & Level 0 Systems

Conducting Factory Acceptance Test

Coordinating with erection, installation and commissioning

IO’s checking and install and calibration of module and equipments

Equipment Plant Output and Sequence commissioning

Title: Pickling Line & Tandem Cold Mill

Software Module Handled: Controlling Software developed for Process section speed/tension referencing, drive control, bridle control, Intermediate Looper control and entry and exit coil handling.

Preparation of System Specification Document

Preparation of Detailed Design Document

System design code developed

Interface document to HMI

PROJECT PURVIEW

PROPAK-EMEA - UF/RO Product

Z-BOX-S - UF/MBR Product

Z-MOD-M - UF/MBR Product

Hot strip Mill

Tandem Cold Mill

Panel design for TCM

Panel design for Downcoiler

Hot Strip Mill (Furnace)

Oil Sealed Quench Furnace

Rotary Wheel Type Hardening Furnace

Nitrotec Furnace - Decreasing Furnace

Hardening Furnace (Open Type Burner) - Oil Sealed Quench Furnace (Closed Type Burner)

Washing Machine - Tempering Furnace

Intensive Quench Technology Furnace - Oven Type Furnace

Gas Nitriding Furnace - Solution sing and Blueing Furnace

Rotary Wheel Type Hardening Furnace - Hearth Plate Wheel Type Hardening Furnace

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