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Engineer Process

Location:
United States
Posted:
May 24, 2012

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Resume:

Ph +91-944**-***** or MALLIKARJUNAIAH Email: ********@*****.***

+91-903**-*****

13+ YEARS OF EXTENSIVE EXPERIENCE

In driving & setting up of production line for Injection Moulding operations at Tyco-TE India, (& Cinch connectors, Molex India) - Bangalore. Active participation & involvement in Manufacturing, transferring the Moulding projects, Cost Reduction, Etc pertaining to Moulding operations at Tyco India. &

4 YEARS & PRESENT WORK EXPERIENCE

Taking a lead in solving, moulding process optimization & trouble shooting for Injection Moulding technical customer complaints from Bangalore, Karnataka region at Vani Private Limited (DuPont Engineering Plastics- Distributor).

CORE COMPETENCIES

Process establishment in Injection Moulding

Solid knowledge of a plastic injection moulding operation, moulds, hot runner systems, robotic systems, hydraulics & pneumatics equipments.

Attending mould-tool concern problems

Resolving Minor mould maintenances & Coordinating with mould maintenances team

Small group activities in moulding shop. Good oral and written communication skills

Able to read & understand Engineering Drawing

Possess strong mechanical aptitude with good analytical and problem solving skills.

THE KEY STRENGTHS

- Aligning performance for success/ targets identified.

- Operations & Project management.

- Hands on experience in Injection Moulding, Insert Moulding, robot & ancillary process establishment.

- Experience in processing of Speciality & Engineering plastics- PA,PBT,PPS,PC,PPA,HTN,TPE,PET,POM etc.

PROFESSIONAL EXPERIENCE

Organization: 1) Vani Private Limited Bangalore-Distributor for DuPont Engineering Plastics of PA6, 66, PBT, PET, TPE, POM (Delrin) & High performance Poly Amide HTN, PPA. Duration: June 2008 till date.

Designation: Product Development- Technical Officer

• Working closely with regional technical, sales & marketing team- DuPont.

• Perform investigation, resolve moulding process problem & optimizing the moulding process.

• Handle customer complaints & implement corrective action when necessary to resolve issues.

• Maintaining good customer relationship & support to get/maintain the business.

• Handle customer complaints & implement corrective action when necessary to resolve issues.

• Responsible for developing new business, implementing new plastic material grade based on product application.

Organization: 2) SRF polymers, manufacturer/compounding of PA6 & 66 Eng- plastic materials.

Duration: December 2007 to April 2008.

Designation: Technical Service Representative- south zone.

. Assisting Customers Moulding Process

. Material Grade stabilisation.

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Organization: 3) Ray Moldings, Bangalore

Duration: December 2006 to November 2007

Designation: Moulding Engineer. Taking care of full moulding unit.

Organization: 4) Tyco Electronics India private limited, Bangalore

Duration: January 1999 to November 2006

Designation: Moulding Engineer.

. Moulding m/c process set up, optimizing, fine tuning & troubleshooting.

. Monitoring of process, initiate & drive improvement activities.

. Planning of the new mould tryouts & establishing process.

. Analysing the rejections & actions to bring down rejection PPM. Implementing actions for PPM reduction.

. Reaching production Targets based on priorities & Man management.

. Training people – for Moulding process, Moulding m/c.

. Production planning & scheduling for 32 moulding m/c.

PROJECT TRANSFERS HANDLED OVERSEAS

PAPTOSS (John Deer) over Moulding from Tyco electronics, Belgium (Europe).

FIAT (immobilizer) over Moulding from Tyco electronics, United Kingdom.

• The transfer included visit to Tyco Belgium & UK.

• Training on product, processes, Auxiliaries & moulds involved.

• Assembly of Mould & Process optimization.

• Set up & stabilization of the Moulding line in- house & meet the delivery targets.

• Trained Engineers, Technicians & Operating force In-house.

PRODUCTION TECHNICIAN

Apr 97 – Dec 98 with Cinch Connectors India (P) Ltd

Apr 96 – March 97 with Power mould Private limited

Mar 94 – Feb 96 with Molex India Private Limited

Accountabilities

Achieving production targets

Conducting Mould maintenance, trouble shooting on Injection moulds

Man management, M/C commissioning.

Hands on experience on process optimisation & trouble shooting of moulding process.

Educational Summary:

Post - Diploma in Plastics (2010-11) - Evening College (Indian Plastic Institute, Bangalore).

Diploma in metallurgy Engineering (Govt Polytechnic, Bellary).

Short term course on Plastic processing Techniques by CIPET, Mysore.

Computer Skills

MS Office Tools (Excel, Word, PowerPoint).

Passion or Interest

New Mould trial & validation, moulding process optimisation

Development of Polymers or plastic moulding related technical products

Technical service/moulding problem solving.

Acceptable to travelling

PERSONAL DETAILS:

Date of birth : 1971.

Passport No: : Active.

Address for communication : No. 108, Block-18, Type-3, Nimhan’s Quarters,

Byrasandra, Bangalore –560011.

Languages Known : English,Kannada,Hindi,Telugu,Tamil

Marital status : Married

Salary : Open

Reference : on request.



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