Control system engineer

Curriculum Vitae

**/*, ***** ******,

Nungambakkam,

Chennai-34, India.

********@*****.***

Pugazhenthi.A :+91-984*******

Professional Profile

I am an enthusiastic and professional Automation Engineer, who enjoys being part of as well as leading a successful and productive team. I am quick to grasp new ideas and concepts, and to develop innovative and creative solutions to problems. I am able to work well on my own initiative and can demonstrate the high levels of motivation required to meet the tightest of deadlines. Even under significant pressure, I possess a strong ability to perform effectively.

Objective

Intend to build a career on challenging leadership position where technical skills, creativity, strong sense of responsibility and positive attitude will be useful and desirable, to steadily move up on Technical ladder by contributing significantly to the organization while continuing my learning attitude on Process automation DCS, PLC, SIS, Instrumentation design engineering and Project management.

Professional Profile

Six Years of experience on the fields of petrochemical, Steel Industries, Truck Paint shop automation, Automobile industries and services with profession on DCS, PLC, SIS, HMI, DRIVES AND SERVO SYSTEMS.

SENIOR PROJECT ENGINEER in HONEYWELL AUTOMATION INDIA LTD from 18 August 2008 to till now.

PROJECT ENGINEER in KALKI COMMUNICATION TECHNOLOGIES LTD from May 2005 to 8 August 2008.

Control software skills:

Rockwell software’s: RS Logix500, RS Logix5000 for process control, User interface application are Panel Builder32, RS View32, Supervisory Edition & RS View Studio and Ultraware1500 for servo systems.

Honeywell software’s: EPKS R310.3 platform for process control and user interface, Safety managerR132.0 for SIS.

Industrial Protocols: DF1, DH485, DH+, Modbus (RTU&TCP/IP), DeviceNet, ControlNet, EtherNet, OPC and FDM HART communication.

Technical Profile

• Design, specifications, detail engineering of safety system SIS/ESD

• Responsible for safety logic preparation based on cause & effect diagrams.

• Experienced on HAZOP, FMEDA, Fault tree analysis and SIL verification.

• Third party communication with other Vendor instrument using different protocols DH485, DF1,DH+, DeviceNet, ControlNet, FaultTolerantEthernet, ASCII, OPC, ModbusRTU & ModbusTCP/IP.

• Site wide 100mbs FDDI fiber optic design and implementation.

• Programmed and commissioned Process control system and Emergency shutdown system.

• Design specification, detail engineering on controller cabinet and marshalling cabinet

• Servo Drives programming for special purpose machine.

• AC Drives, Soft starter servicing and commissioning.

• Sensors, Timer, High speed counter, Encoders calibration & installation.

• Employed on Industrial sensor applications – Proximity, Capacitive, Optical, Fiber optic, Ultrasonic sensors, vision sensor, Displacement and Pattern matching sensors.

• Wiring, Testing & Commissioning control panels.

• CAM Positioner & ALPHA Gears used for Torque and speed ratio conversion.

• Responsible for controller selection and configuration to accomplish application requirement

Projects Profile

PROJECT-1

BOROUGE2-Polyolefins (August 2008 to November 2010).

Client: ABU DHABI POLYMER COMPANY LIMITED (UAE).

Project Detail: Borouge2 is the second petrochemical plant in Ruwais, Abudhabi. The main feedstock is ethane further cracked in the cracker to make ethylene. Ethylene is further used in PE plant to make polyethylene and in OCU to make Propylene and 1-Butene. Propylene is then used in the PP plant to make polypropylene and 1-Butene is used as co-monomer in PE plant. The Polyolenis is based on Borstar proprietary technology.

Scope of Project:

• Major role played on ESD system, Commissioning of Polypropylene1, Polypropylene2, Polyethylene3 and Polymer common plant involved from SIT to SAT. Experienced in Hardware, Software & Safety functional logic. Responsible for customer query, decision making and co-ordination with remote team.

• Detailed engineering-to-commissioning of control system(ESD&DCS), Experienced on both Hardware and Software section

• Preparation of Function design specification and Detailed design specification for ESD system

• Design of Marshalling and System cabinets, IO assignment for IS and NON-Intrinsically safe signals based on NAMUR standard and SIL level

• Safety functional logic and graphics development as per interlock description and Cause&Effect narrative for ESD system

• Application development, configuration and template designing for Process control system based(PCS) based on control philosophy

• Experienced in FAT activities demonstrating with client as per control description

• Functional check and startup support for Polymer common plant, Polyethylene, Polypropylene and Extruder plant

• Field device manager configuration for monitoring and calibrating field instrument from remote through HART protocol

• Experion control platform is integrated with higher level networks like APC Server for advance process control information transfer to Recipe, Alarm management system for analyzing cause and trip action, Point Historian database Server, E-Server for remote monitoring the process via internet, Virus protection server to monitor and update virus scan engine to total network

• Polyolefins has six Satellite instrument shelter(SIS) on different location all the units are integrated in one FTE network using Distributed server Architecture (DSA) under fiber optic medium, involved in configuration and integration

• Responsible on commissioning from SIT (hardware acceptance) to SAT(system acceptance) for DCS(C300),ESD(SM),Server, Stations and third party interface getting site acceptance certification from end user of Borouge.

• Third Party communication-

a. Integrating EPKS with Bentley Nevada Machine control and monitoring system through ModbusTCP/IP and OPC communication

b. Integrating SIEMENS Gas Chromatograph analytical system for chemicals having Modbus RTU communication integrated with Honeywell proprietary Terminal server

c. Integrating K-TRON continuous gravimetric blender system for plastic processing with Terminal server under Modbus RTU communication

d. Integrating IPCS SIEMENS switchgear monitoring system with Experion platform through OPC communication

PROJECT-2

Title : STEEL PLANT AUTOMATION.

Client : ARYA IRON AND STEEL COMPANY PVT. LTD., (ORISSA).

Duration : 2 MONTHS.

I/O’S : 3000 I/O’S.

Hardware : CONTROLLOGIX5563, 1756-L63 & SITE EDITION (NETWORK).

Programming Software: RSLogix 5000, SITE EDITION (NETWORK), Profibus, ControlNet &

Ethernet Communication.

Project detail and Responsibility:

AISCO has set up a 1.2MTPA palletisation plant in Orissa. This plant uses Haematite ore from the iron ore belt with the principle of grate kiln technology.

• Application development and configuration, Graphic development based on control philosophy and site requirement

• Remote IO panel communication establishment using controlnet

• Monitoring data from SIEMENS controller through profibus communication.

PROJECT-3

Title : Paintshop Automation.

Client : TATA MOTORS-Lucknow

Duration : 4 MONTHS.

I/O’S : 6000 I/O’S.

Hardware : CONTROLLOGIX5563, 1756-L63, PANELLVIEW PLUS & SITE EDITION (NETWORK).

Programming Software: RSLogix 5000, RSVIEW STUDIO SE (NETWORK) & MACHINE EDITION, Profibus, ControlNet & Ethernet communication.

Project detail and Responsibility:

TATA Motors rolls out commercial vehicle and specialized in manufacturing High capacity bus system buses we were in expansion of paintshop for heavy trucks.

• Database maintaining for each body of truck base on Roller bed barcode.

• All controllers are interlinked to maintain identical database for whole paintshop

• Control application development and Graphics development

• Database synchronization will help to identify a particular Color, wax coating ,truck location. This DB synchronization did logically based on body transfer from one Roller bed to other RB.

PROJECT-4

Title : BOILER AUTOMATION 2*25MW POWER PLANT.

Client : SRI RAMRUPAI BALAJI STEELPLANT LTD (DURGHAPUR, KOLKATA).

Duration : 1 MONTH.

I/O’S : 250 I/O’S.

Hardware : MICROLOGIC 1500 (LRP), PANELVIEW PLUS (DATALOG), AC DRIVE.

Programming Software: RSLogix 500, RS View Studio (ME) & ABB DCS MODBUS

Communication.

PROJECT-5

Title : CONVEYOR AUTOMATION.

Client : ENNORE THERMAL POWER STATION (CHENNAI).

Duration : 20 DAYS.

I/O’S : 320 I/O’S.

Hardware : COMPACT LOGIX L32E & SCADA.

Programming Software: RSLogix 5000 & RSView 32 Works.

PROJECT-6

Title : KILN COOLER AUTOMATION.

Client : KESURAM CEMENTS (HYDRABAD), NCL (VIJAYAWADA).

Duration : 20 DAYS.

I/O’S : 150 I/O’S.

Hardware : COMPACT LOGIX 5320, PANELVIEW PLUS, SCADA, AC DRIVE.

Programming Software: RSLogix 5000, RSView 32 Works & RS View Studio (ME).

PROJECT-7

Title : COMPRESSOR MONITORING.

Client : ACE GLASS CONTAINEER LTD.

Duration : 1 MONTH.

I/O’S : 120 DIGITAL I/O’S AND eight PID LOOPS.

Hardware : COMPACT LOGIX 5320, L&T ENERGY METERS & SCADA.

Programming Software: RSLogix 5000, SCADA-RSView 32 Works & MODBUS Communication.

PROJECT-8

Project : AUTO ADJUSTABLE METAL CUTTING.

Client : CHENNAI METCO PVT LTD.

Environment : ML1200, PTO, ULTRAWARE 1500 SERVODRIVE & PANELVIEW 550.

Programming Software: RSLogix 500, DF1, ULTRAWARE 1500 & Panel Builder 32.

Education

Educational Background

Bachelor of Engineering (B.E) (Electrical &Electronics) (2005) First class.

ANNA UNIVERSITY, Sapthagiri College of Engineering, Dharmapuri.

Diploma in Industrial Safety (2007) First Class.

ANNAMALAI UNIVERSITY, Chidambaram.

HSC (2001) First class.

Krishnaswamy memorial matriculation Hr.Sec.School, Cuddalore.

SSLC (1999) First class.

Modern matriculation Hr.Sec.School, Cuddalore.

CREDENTIALS

Received Champions Trophy Award for Borouge-2 project.

Received Bravo Bronze Award for completion of FAT.

Received Bravo silver Award for exemplary performance on DCS and ESD on Borouge2 commissioning.

Personal Details:

Father’s Name T.ANANDHAN

DOB 25-03-1984

Nationality Indian

Marital Status Single

Nationality Indian

Permanent Address 2,kadalangudi,

Thirumaneyar Kovil (po),

Mayiladuthurai -609204, TamilNadu, India.

Language Known Tamil and English

Passport Details

Passport Number : G5014208

Place of Issue : TIRUCHIRAPPALLI

Date of Issue : 10/09/2007

Date of Expiry : 09/09/2017

Declaration:

I here by declare that the above written particulars are true to the best of my knowledge and belief.

DATE : Yours truly,

PLACE :

PUGAZHENTHI.A

Contact this candidate