Manufacturing Engineer

Ming Lei, ****.***@****.******.**

***- ***** ******** *****, **, Calgary, Canada, T2W4S9 1-403-***-****

Profile

 Exp. with manufacturing process improvement, lean implementation, training, ISO and work instruction

 Exp. with fabrication & assembly process design, FMEA, control plan, labor hour & cycle time setup

 Solid at lean (VSM, 5S, visualization…), statistics (SPC, Cpk, R&R, DOE…) and 6 sigma green belt

 Skilled at planning, organization, analytical & problem solving and work well with multiple priorities

Professional Experience

Tesco Corporation Calgary, AB, Canada

Industrial Engineer Jan. 2006 – Oct. 2009

 Developed and standardized complex work flow and completed routings & work instructions.

 Improved manufacturing work flow with optimal work sequence, material flow, equipment use and safety

 Trained and coached all shop floor employees the standardized process and solved related problems

 Improved actuator assembling process, removed wastes and reduced labor hours 3 out of 11

 Improved ECN (engineering change notice) process and reduced lead time from 5 weeks to 1 week

 Improved top drive & power unit assembling with optimized sequence, material flow and information

 Developed training materials and provided lean and process training to managers and other departments

 Established standard labor hour, cycle time and routings in ERP system for planning and costing

 Improved material stacking and picking process in warehouse by reducing labor hour and raise efficiency

Becton Dickinson Co., Ltd (100 US best managed company) Suzhou, China

Manufacturing Engineer August 1997 –July 2003

 Led production team, solved mfg. problems, improved process & equipment, &ensured schedule &quality

 Developed and implemented preventive maintenance plan for production lines and reduced downtime

 Led Kaizen task force for 2 manufacturing lines, increased capacity by 45% & 30% and improved cost

 Redeployed catheter assembly work flow with cell, one piece flow, 5S and increased 20 % efficiency

 Implemented SPC to molding, bonding force and package leak lest, control process and improved yield

 Participated in ISO 9002 certification, wrote SOPs, conducted training and corrected discrepancies

 Increased process capability of a critical assembly-lie distance from Cpk 1.17 to 1.67 (3.5 to 5 sigma)

 Conducted FMEA for new products, defined AQL and Cpk and completed process control plan

 Led design of an semi-auto assembling line for new production and completed setup and validation

 Solved various problems such as automation, material defect, air pollution, leakage and breakdown

 Evaluated suppliers and assisted them in building up complied manufacturing process and quality control

 Installed auto-production lines from molding, marking, assembling to primary/secondary packaging

Shanghai Aircraft Manufacturing Company Shanghai, China

Mechanical Engineer August 1992 – August 1997

 Developed assembly/fabrication process, and completed detailed work instruction guiding manufacturing

 Designed fixtures used in fabrication/assembly, and completed assembly/part drawings and BOM

 Involved in design of auto-packaging machine and completed GD&T and drawings for parts/assemblies

 Solved technical problems related to machining & assembly at shop floor and vendors’ plant

 Experienced and completed 6 equipment design & manufacturing projects including a film production line

 Led a team and completed tooling installation for assembling 1st MD-82 plane under tight schedule

Education

Manufacturing Management, Master, McGill, Canada Sep. 2003 – Jun. 2005

Mechanical Engineering, B.Sc. Jiaotong University, China 1992

Additional Information

Training

• Six Sigma Green Belt Certification, Montreal, Canada 2005

• Lean Manufacturing, Salt Lake City, USA 1998

Computer Skills

• MS Project, MS Office (Excel, Power point, Access, Word),

• AutoCAD

• Minitab, JMP

Contact this candidate