Plant Operations Manager

Dr. Eng. MAHMOUD HELAL

Plant Operations Manager DBA MBA

Email: ******************@*****.***

LinkedIn: /in/mahmoud-helal-78418313b/

Phone: +20-111******* - +20-102*******

Address: Alwasta, Beni-suef, Egypt

PROFESSIONAL SUMMARY

Senior Operations Executive combining strong engineering expertise with strategic business acumen and executive leadership capabilities. Proven track record in driving operational transformation, enhancing productivity, optimizing costs, and delivering sustainable business growth through strategic execution and performance excellence. CORE COMPETENCIES

• Operational & Plant Leadership

Plant Operations Management Manufacturing Strategy Execution Multi-Shift Operations Leadership Production Planning & Control Resource Optimization

• Operational Excellence Deployment & Lean Transformation Continuous Improvement OEE Optimization Downtime & Waste Reduction Process Optimization ERP Systems Cross-Functional Leadership

• Manufacturing Performance & Process Control

Manufacturing KPIs Process Reliability Root Cause Analysis SOP Development & Implementation Preventive Maintenance Coordination AI-Driven Operations

• Cost, Quality & Safety Management

Cost Optimization CAPEX & OPEX Control Budget Management Quality Assurance HSE Compliance Operational Risk Management

PROFESSIONAL EXPERIENCE

• Production Operations Manager

AL ALAMIA Company – Suez, Egypt April 2026 – Present Mining, Gypsum & Cement-Based Products Processing

- Ensure safe, reliable, and profitable operations while achieving production, quality, cost, and delivery targets; optimize minerals processing and maximize profitability and cash flow through strong operational, and financial management..

• Head of Production

BATEC Company – Suez, Egypt Dec 2024 – March 2026 Solid Waste Management (Paper Recycling)

• Production Shift Leader

BEAM Company – Suez, Egypt March 2021 – Dec 2024 Mining, Gypsum & Cement-Based Products Processing

• Production Engineer

BEAM Company – Suez, Egypt Sep 2017 – March 2021 Mining, Gypsum & Cement-Based Products Processing

• Chemical Engineer

WATCO Company – Hurghada, Egypt March 2017 – Sep 2017 Water Desalination (RO)

• Retail Distribution Supervisor

ASWAQ BADR – Suez, Egypt July 2015 – March 2017

FMCG Retails

EDUCATION

• Doctorate of Business Administration (DBA) – Strategic Management Beni-Suef University Feb 2027

• Master of Business Administration (MBA) – Strategic Management Beni-Suef University Feb 2024

• Bachelor of Science in Chemical Engineering (B.Sc.) Minya University June 2015

CERTIFICATIONS & PROFESSIONAL DEVELOPMENT

• Project Management Professional (PMP)

• Lean Six Sigma Green Belt (LSSGB)

• Lean Six Sigma Yellow Belt (LSSYB)

• Certified in Supply Chain Professional (CSCP)

• Claude AI 101

LANGUAGES

• Arabic: Native

• English: Professional Working Proficiency (B2)

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