Project & Maintenance Manager - Erection/Commissioning
Resume:
Project Management & Execution
Maintenance Management & Strategy
Erection & Commissioning
Industrial Engineering & Operations
Preventive & Predictive Maintenance
Plant Operations & Optimization
Equipment Installation & Upgradation
Asset Reliability & Lifecycle Management
Automation & Industry 3.0
Greenfield & Brownfield Projects
Cost Estimation & Budget Management
Process Improvement & Operational
Excellence
Resource Planning & Manpower
Optimization
Quality Assurance & Control
Health, Safety & Regulatory Compliance
Stakeholder & Vendor Management
Cross-Functional Team Leadership
Prafulla Maske
Project Cum Maintenance Manager Industrial Engineer Operations & Maintenance Leader Erection & Commissioning Expert Accomplished Project Cum Maintenance Manager with 14+ years of progressive experience across manufacturing and process industries, delivering large-scale greenfield and brownfield project execution, driving asset reliability through structured maintenance strategies, and enabling operational excellence through automation, ERP-driven systems, and Industry 3.0 practices within complex, multi-disciplinary industrial environments. Seeking a strategic leadership role in project, operations, or maintenance management to leverage extensive experience in erection, commissioning, cost governance, and cross- functional team leadership to drive efficiency, reliability, and scalable growth across manufacturing and hydrocarbon-aligned industries.
**************@*****.*** +919*********
Surat, Gujarat, India linkedin.com/in/prafulla-maske-66788740 WORK EXPERIENCE
Project Cum Maintenance Manager
Shree Sai Samartha Industry / Hi-Tech Paper
11/2022 - Present Surat, Gujarat, India
Achievements/Tasks
• Strategic Project Planning & Execution Leadership: Driving project governance, planning, and execution using structured scheduling tools
(Microsoft excel) and ERP tracking, ensuring 100% milestone adherence and informed decision-making across greenfield and brownfield projects.
• Industrial Engineering & Layout Optimization: Designing plant layouts and equipment modifications, enhancing process flow efficiency by
~18% through industrial engineering principles and workflow optimization.
• Financial Governance & Cost Optimization: Managing budgeting, estimation, and ERP-enabled cost tracking, delivering ~12–15% reduction in project costs through variance control and data-driven financial decisions.
• Automation & Industry 3.0 Enablement: Integrating automation practices and digital tracking systems, improving operational visibility and process efficiency by ~20% through Industry 3.0–aligned initiatives.
• Equipment Engineering & Process Reliability: Leading technical evaluation and deployment of process equipment, improving equipment reliability and reducing downtime by ~15% across operations.
• Erection, Commissioning & Operational Readiness: Overseeing installation and commissioning of critical plant machinery, achieving zero critical delays and ~20% faster commissioning cycles through structured execution.
• Cross-Functional Operations & Execution Excellence: Orchestrating mechanical, electrical, civil, and instrumentation functions, enhancing execution efficiency by ~20% through integrated operations management.
• Maintenance Strategy & Asset Lifecycle Management: Establishing preventive maintenance and monitoring systems, reducing unplanned breakdowns by ~15% and improving long-term asset performance.
• Leadership, Stakeholder Management & Decision Support: Leading teams and engaging stakeholders with structured reporting and insights, improving decision turnaround time by ~25% and strengthening execution governance.
• Vendor Governance, HSE Compliance & Continuous Improvement: Managing vendor performance, ensuring safety compliance, and driving process improvements, achieving 100% SLA adherence and ~20% reduction in operational risks.
SKILLS
TECHNICAL SKILLS
Tools:
CATIA V5, Creo, ERP
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WORK EXPERIENCE
Project Engineer (Erection & Commissioning)
Pudumjee Paper Products Ltd.
12/2013 - 10/2022 Pune, Maharashtra, India
Achievements/Tasks
• Industrial Project Execution & Lifecycle Ownership: Delivered multiple capital projects across paper manufacturing operations, ensuring
~95–100% schedule adherence by aligning engineering execution with business priorities and plant readiness goals.
• Cost Engineering, Budget Discipline & Value Optimization: Engineered project cost structures and controlled expenditure cycles, achieving ~12% reduction in overall project spend through proactive financial tracking and optimization decisions.
• Operational Safety, Compliance & Risk Mitigation: Strengthened site safety governance and risk controls, driving zero major incidents and
~25% improvement in safety compliance adherence across project phases.
• Workforce Leadership & Execution Control: Directed cross- functional teams and contractors across mechanical, civil, and electrical scopes, improving execution productivity by ~20% through structured supervision and accountability frameworks.
• Digital Tracking, ERP Integration & Performance Visibility: Leveraged ERP systems and project tracking mechanisms to monitor progress, enabling ~30% faster reporting accuracy and improved management decision support.
• Process Efficiency, Energy Optimization & Continuous Improvement: Identified and implemented operational enhancements and energy- saving initiatives, delivering ~15% improvement in process efficiency and reduced operational waste.
• Stakeholder Alignment, Issue Resolution & Delivery Excellence: Collaborated with senior management and plant teams to resolve execution challenges, ensuring consistent project delivery quality and enhanced stakeholder confidence.
Trainee + Shift In-Charge
Pudumjee Paper Products Ltd.
03/2012 - 12/2013 Pune, Maharashtra, India
Achievements/Tasks
• Plant Operations, Equipment Reliability & Maintenance Control: Managed shift-wise plant operations and preventive maintenance for critical equipment, improving equipment uptime by ~12–15% through structured inspections and timely corrective actions.
• Mechanical Integrity, Compliance & Work Permit Governance: Evaluated inspection reports, enforced mechanical integrity standards, and streamlined permit-to-work systems, reducing operational risks and non- compliance incidents by ~20%.
• Inventory Optimization, Resource Planning & Execution Efficiency: Controlled spare parts inventory and coordinated maintenance activities, achieving ~10–12% reduction in inventory gaps and faster issue resolution cycles.
EDUCATION
Bachelor in Mechanical Engineering
St. Vincent Pallotti College of Engineering and Technology 2008 - 2011
Diploma in Mechanical Engineering
Govt Polytechnic Sakoli, Dist. Bhandara
2005 - 2008
KEY STRENGTHS
Industry Expertise:
Profound knowledge in manufacturing and
process-driven industries with extensive exposure
to paper, heavy engineering, and hydrocarbon-
aligned sectors including upstream, midstream,
and downstream environments.
Strategic Project Execution:
Proven expertise in end-to-end project lifecycle
management including planning, cost estimation,
erection, and commissioning within large-scale
industrial environments.
Asset Reliability & Maintenance
Excellence:
In-depth knowledge of preventive and predictive
maintenance strategies focused on enhancing
equipment reliability, minimizing downtime, and
optimizing asset performance.
Industrial Automation & Digital
Integration:
Strong proficiency in automation practices,
Industry 3.0 integration, and ERP-based tracking
systems enabling data-driven monitoring,
reporting, and process optimization.
MAJOR PROJECTS
Executed greenfield project involving
installation & commissioning of key
equipment including Super Calendar
(3.8m deckle), Rewinder, Sheet Cutters,
10 MT EOT Crane, and Pope Reel.
Led installation & commissioning of
coating systems including Silicon Coating
Machine (1.6m deckle with Thermic Fluid
Heater) and Air Knife Coating Machine.
Managed installation & upgradation of
production and finishing systems
including Size Press, Reel & Ream Packing
Machine, Slitting Machines, and
Moisturizers.
Upgraded stock preparation systems and
machine drive systems (Silent Drive) to
enhance operational efficiency.
Installed utility and support systems
including Air-Cooled Water Chiller, Heat
Exchanger, Saveall for fiber & water
recovery, and 2 MT coal-fired boiler.
Executed relocation and reassembly of
paper sheet cutter and installation of
additional sheet cutting & rewinding
units (1.6m & 2.2m deckle).
Conducted energy conservation study to
optimize plant performance and reduce
operational costs.
LANGUAGES
English, Hindi & Marathi
Full Professional Proficiency
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