Senior Process Safety Engineer - EHS Risk

MADHUMATHI S

+ - madhussmm @gmail.com Chennai

[https://linkedin.com/in/madhumathi-srinivasan- b ] PROFESSIONAL SUMMARY

Dynamic and detail-oriented Senior Process Safety Engineer with + years of experience in process safety management, risk assessments, HAZOP studies, and industrial safety protocols in the FMCG and pharmaceutical sectors. Proven ability to conduct comprehensive process safety studies, implement risk-based safety management systems, and lead safety audits and trainings. Strong knowledge of API standards, NFPA codes, and integrated management systems (IMS). Committed to fostering a culture of operational safety and regulatory compliance. PROFESSIONAL EXPERIENCE

Senior Process Safety Engineer

L&T Technology Services Apr – Present

Conducted comprehensive process safety studies for multiple international FMCG client sites.

Performed vent sizing and pressure drop calculations for storage tanks, ensuring compliance with safety standards.

Prepared process datasheets for pumps, relief valves, and pressure vacuum valves.

Developed and reviewed Process Flow Diagrams (PFDs) for diverse utility systems including compressors, chillers, and steam systems.

Conducted pressure relief valve and pressure vacuum vent valve sizing as per API / standards.

Participated in and prepared reports for design safety reviews like HAZOP, HAZID, QRA, Bowtie analysis.

Performed line sizing and line listing for projects.

Performed LOPA and ALARP demonstration studies to assess and mitigate operational risks.

Led process safety studies for flammable liquids and combustible dust systems (ethanol, methanol handling).

Conducted hydraulic simulations for pumps, unloading and transfer systems using AFT Fathom, and leveraged results to optimise pump sizing and system performance.

Completed . -month onsite assignment in London, working directly with client stakeholders for project input collection. Coordinated project execution by acting as a bridge between onsite client and offshore delivery team. EHS Executive

Solara Active Pharma Sciences Aug – Mar

Supported implementation of Risk-Based Process Safety Management (RBPS).

Facilitated risk assessments using HAZOP, What-if Analysis, and Checklists.

Implemented Integrated Management Systems (IMS) as per ISO : and ISO : .

Reviewed MSDS, emergency response plans, and conducted industrial hygiene monitoring (exposure, noise levels).

Conducted incident investigations, near miss reporting, prepared root cause analysis reports, and recommended corrective actions.

Oversaw work permit issuance, safety inspections, and training programs for up to employees on safe work practices.

Production Executive

Solara Active Pharma Sciences Nov – Aug

Conducted quality risk assessments using FMEA for critical process changes.

Participated in cross-functional teams for HAZOP preparations for major process modifications.

Investigated process deviations utilizing Fishbone and -Why analysis and executed corrective action plans.

Coordinated equipment qualification activities ensuring operational safety and efficiency.

Experienced in SAP production module for purchase request and purchase order management.

EDUCATION

B.Tech, Chemical Engineering

St. Joseph’s College of Engineering –

GPA: . /

H.S.C Atomic Energy Higher Secondary School, Kalpakkam – Percentage: . %

S.S.L.C Atomic Energy Central School, Kalpakkam – CGPA: . /

CERTIFICATIONS, SKILLS & TRAININGS

NEBOSH IGC (International General Certificate) NIST Institute Apr

Chemical Process Safety (NPTEL) -Week Online Certification Sep

Hazardous Area Classification ( -Day Training)

Fire Fighting System Design Basics (Udemy)

Power BI basics ( day training)

Basic knowledge of AFT Fathom

ACHIEVEMENTS

Recieved STAR OF THE MONTH award for the month July in L&T technology Services

Recieved SPOT AWARD for the month February in L&T technology Services.

Received LONG SERVICE award for serving for years at L&R technology Services.

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