Operation Production Maintenance Manager
Resume:
Abdul Fatah
Mechanical (HVAC,
Plumbing, Firefighting)
Project Engineer
*******@*****.***
Pakistan
Pakistani
AF8441914
linkedin.com/in/abdul-fatah-
5822381a
Engineerafm40001
0092-331-***-****
JOB OBJECTIVE
Operation, maintenance, and vibration
analysis are integrated-concepts where
vibration analysis serves as a key
predictive maintenance tool to assess
machinery health during operation and
Inform maintenance schedules, thereby
preventing failures and reducing
downtime. Vibration analysis monitors
machine vibrations to detect early
signs of wear and defects like
imbalances or misalignments, allowing
for proactive, condition-based
maintenance.
Mechanical (HVAC, Plumbing,
Firefighting) Project Engineer in a
prestigious organization.
Operation & Maintenance of Plant's
Machinery, Oil & Gas, Ceramics
Industries, Cement Industry. Vehicles -
Service, Heavy Earthmoving
Machinery.
PROFESSIONAL WORK EXPERIENCE
Al Mehdi Group of Company, Ethiopia
Manager Operation & Maintenance
10/2019 – 12/2024 Ethiopia
•Worked In various Mechanical Engineering units
since Jan 1997 to till date. I havegot hands-on
Experience
•Recognized leader in facility maintenance and
management services.
•Focused on and expanded multi-disciplined predictive maintenance program.
•Performed vibration analysis presentations and
technical training workshops at Mechanics
Certification.
•Installation, Supervision and execution of
construction projects with proficiency in HVAC,
Plumbing and firefighting.
•Responsible for troubleshooting Issues and providing mechanical repairs.
•Procuring factory production equipment and taking responsibility for its maintenance
•Striving to reduce expenses and increase productivity across all product lines
•Communicating any problems or obstacles to senior management.
•Monitoring productivity rates, standards and quality control.
•Implementing safety, health, and environment and
quality requirements.
•Ability to operate all manufacturing or production line equipment Manufacturing-related activities,
specifically production cost control, safely andquality.
•Selected and Scheduled Chillers, AHU, FCU, PACU,
Pumps etc. Designed Chilled water piping and
Drafted Layout Drawings, Designed Firefighting
systems as per NFPA.
•Designed Drainage and Water Supply system as per
UPC/NPC.
•Strong Knowledge of Selection of internal and
external water supply system as periPC and local PHE codes & Standers, Internal and external Water supply calculation.
•Designing of internal water supply system (Direct Pumping system, HydroPneumatic system or
overhead distribution system).
•Pipe sizing, Pump head calculation for water pump, water tanks calculation, designof septic tank, water supply drainage.
•Internal and external water supply pipe designing
(Flow rate, Power head Calculation)
•Pipe sizing. Pump head calculation for water pump, water tanks calculation, designot septic tank, water supply and drainage.
LANGUAGES SPOKEN
English
Urdu
Sindhi
PROFESSIONAL
QUALIFICATION
BE in Mechanical Engineering
MUET Jamshoro Pakistan
01/1992 – 11/1996 Pakistan
First class A-Grade.
PERSONAL DETAIL
Passport no
17/08/2023 – 15/08/2028
AF8441914 (17) Aug 2023 to 15 Aug
2028).
PROFESSIONAL
MEMBERSHIP
Pakistan Engineering Council
26/07/1997
PEC No. Mech: 13059.
Saudi Engineering Council
No: 19 256 237
Efficient Air Condition Industries - Dubai- UAE
Manager Operation & Maintenance
02/2018 – 08/2019 Dubai- UAE
•HVAC maintenance includes regular tasks like
changing filters, cleaning vents and coils, and clearing debris from the outdoor unit, as well as professional annual inspections to check refrigerant levels,
electrical connections, and safety components like the heat exchanger. Proper maintenance improves energy efficiency, extends the system's lifespan, and ensures safer and healthier indoor air quality by preventing breakdowns and issues like carbon monoxide leaks.
•Excellent knowledge of hands-on experience MEP/
HVAC designing & Estimation load calculation,
system selections, installations, maintenance of
HVAC systems, sound knowledge of chillers, cooling lower, AHU's, FCU selection of fans, compressors,
molors, duct designing, duct Installations. Installation and selection of plumbing & firefighting equipment's,
•Good Knowledge of Ducting Fabrication & Inspection.
•Well versed in fabrication of all kind of Industrial Pipe line & Firefighting system.
•Service & Repaired, Allas-capo rotary air compressor, Ingersoll-Rand Aircompressor, Cater Pillar Diesel
Generators.
•Studying the Fire Fighting System and instrument
diagrams and Identifying thepipelines.
•Comprehensive knowledge of Implementation and
Analysis Audit ISO 9000
•Diesel and Electrical Centrifugal pump. Upper and underground Hydrant, Pipe flowUPVC class 4 and
fiber.
•HVAC System, Quality Control Inspection,
Maintenance, Installation and Development of new
products.
•Fire Fighting system (CO2 system for switchgear
room, Cooling water & foam system for fuel oll tanks, Hydrant System for whole CPP (Corrugated Plastic
Pipe)for Transformers and fire protection system.
•Instruments Installed In Pipe lines are control valves, temperature transmitter, pressure transmitter, flow measuring, Differential transmitter, rotary
equipment's etc.
•Reviewing and preparing documents such as
Designed Air Distribution Duct systems as per
ASHRAE, SMACNA External Static Pressure
Calculations of Pumps, FCU, AHU, ERU and Fans,
method statements, ITP, checklist, as-built drawings and operation and maintenance manuals.
Redaif Est: Yanbu Commercial Sea Port, Yanbu, KSA
Senior Mechanical Engineer (Maintenance)
12/2014 – 11/2017 Yanbu, KSA
•Oil and gas pump maintenance involves routine
inspections, lubrication, and cleaning of internal components like filters, seals, and bearings to ensure optimal performance and prevent costly breakdowns. Key tasks Include checking for leaks and cracks,
aligning the pump and motor, replacing worn parts, and documenting all maintenance performed. Using
automated monitoring systems and referring to the
manufacturer's guidelines for your specific pump
model are also essential practices
•Oil and gas are transported using a combination of pipelines, ships, rail, and trucks. Pipelines are the most cost-effective method for long-distance, high- volume transport, while ships (lankers) are ideal for large International shipments. Rall and trucks are used for medium-to-long distances and final delivery to local destinations.
•Long-distance, high-volume transport of both crude oil and natural gas.
•Experienced with pumps, motors, air and
compressors, gearboxes of all shape and size,
machines and their support equipment and many
other machines and systems.
•Firefighting, Automobile, Fire Safety, Firefighting Pumps, and HVAC System and Plumbing System,
Management of office work
•Firefighting system (sprinkler system, Riser,
reactions system, fire pump sets, firesafety
equipment's & FM200 suppression system).
•Mechanical Inspection of color to equipment, like Pillar Hydrant, underground hydrant, MS Seamless
pipe, Joints, protect from rust and corrosion and All Types of Valves.
•Mechanical Engineering with thorough knowledge of Testing, pre-commissioning and commissioning of
complete firelighting systems for mainly Building
services projects as per standards.
•Maintenance diesel engine power house, to supervise all site and workshop operation and maintenance
activities, Engine overhaul and repairing activities at workshop. calibrate Interface and Reprogram of
Deep-Sea Controllers.
•There were six Generator set ISO 8528, Engine Model- 3516C, Rated Power 3125KVA, 2500 KW.
•HVAC Accessories Chillers, Cooling Towers, Air
Handling Unit, Fan Coil Units, Condenser Pumps
(75KW with VFD (variable frequency drive) control, Chiller Pumps (75KW with VFD control).
•Piping assemblies in all AHU'S (Air Handling Unit) MAHU'S and FCU'S (Fan coil unit).
•Prepare of Purchase orders and Finalization
Procurement of all machinery Spareparts & Raw
material.
Frontier Ceramics Ltd (Forte)-Peshawar-Pakistan
Assistant Manager (Maintenance)
02/2009 – 07/2014 Peshawar-Pakistan
•Mechanical Maintenance and Utility; Plant
Equipment's like Conveyor & Rollers, Gear,
Centrifugal pumps, pneumatic pumps, metering
pumps, heat exchanger, vessels, Kiln, Gear Box,
Conveyers. Scrubbers, Screw Feeder, Vacuum, Ball
mill. All type of Bearing. Mechanical Seals, All Types of Valves. Management of plant and office work.
•Analyzed root cause analysis for the fallure and
documenting for further reference.
•Condition Monitored Predictive Maintenance
Preventive Maintenance Root Cause Analysis Thermal Imaging.
•Installation of heavy ceramic machinery like press, Glaze line, Roller Kiln. Making and Implementation of running and Preventivemaintenance plans.
•EHS (Environmental Health Services) trainings
include Safe working procedures SWP (Safe Working
Procedures), (safety documentation etc.).
•Generator Diesel Engine Overhaul & maintenance for different applications Dieselpump.
•Performing the functions of troubleshooting and
breakdown preventive /corrective routine
maintenance for reducing machinery downtime to
minimum.
•Introduced concepts like Internal Audits: (ISO-9000 standards) employees, identify their training needs, planning of daily manpower needs in order to ensure freight is delivered and picked-up on time
•Improving maintenance and reducing breakdowns
through analysis of site.
•Strong technical knowledge of pumps, diesel engines and pump applications, Supervision and Execution of Dewatering Projects for the Rental Division.
Zeal Pak Cement Factory Hyderabad- Pakistan
Mechanical Engineer (Maintenance)
01/1997 – 12/2008 Hyderabad- Pakistan
•Maintenance activities of Heavy Earth Moving
Machinery Like Excavators, Dozers, Wheel Loader,
Drilling mic, dumpers, haul truck, Grader,
Compressor Unit and Power Generators' bulldozers
and cranes,
•Prepare test plans/requirements for: static,
separation dynamics, vibration, modal and shock
tests.
•Management of plant and office work, Developed a
strong working knowledge of Conveyor Belt, Rollers, Stalkers, pumps, blowers, hydraulic systems and
pneumatic systems. And action plan taken for
thepreventive maintenance.
•Reviewing the condition of machinery regularly We are preparing a MIS (Management Information
System) report and review it weeklyfor operating
performance Cost on machines (Fuel, Spares, Lubes. Repairs), Bid and utilization analysis.
•Check Engine's Transmission, Differential and PTO
(Power Take-Off) etc.
•We are implementing Plant safety, health and
environment standards in our unit forbetter output and performance from mechanic teams.
•Area In-charge (crusher & raw mill) Condition
monitoring of the plant as preventive. predictive & reactive maintenance.
•Preparing preventive maintenance plans (monthly
and half yearly) as per required maintenance through predictive measures as well as through maintenance manuals.
•Dally weekly inspection through maintenance
checklist (Maintenance, vibration, kiln migration, noise, temperature, oll level, leakage, etc.).
•Shutdown/Overhaul of all mechanical equipment
such as ball mill, crusher, bearings, gearboxes, roller chain, lubrication pumps, compressor, belt conveyors, ID:FD fan. bucket elevator, vibrating screen, bag- house, classifier, etc.
•Fabrication, Erection and Commissioning of 500 Tons Steel Silo - 06 Months.
•Fabrication, installation, Alignment, hard-facing & balancing of ID & circulation fan.
•Hard-facing of mill liner plates & vertical mill rollers, Re-fabrication of crusher JAW replacement of 800 m conveyor belt.
•Monitoring reliability-based system that includes maintenance records, vibration analysis, kiln
migration & condition monitoring.
•Management of plant and office work, Installation and Commissioning of Main Assembly Line Conveyor
and Engine Assembly Line Conveyor under
Supervision of Chinese Erectors.
•Installation and Commissioning of Phosphate Plant
(Parts Degreasing plant).
•Operation & Maintenance of all mechanical
equipment at plant (Compressor, Generator, and
conveyor).
•Plant Maintenance Jobs. Parts Quality and Prices, checking of drawings given to drafting personnel and ensurethey are working in accordance with relevant work instructions.
•Successfully Implemented the ISO Systems in the
organization used the dala to create detalled reports stating the problem and the required Corrective
action.
•Participate in the repair and maintenance of IC
engines and accessories.
•Arrange the spares for repairing. Control and
coordinate the work shop activity
•ISO standard system and filling management of
Engineering Development Board
•Efficient utilization of workshop plant and technical staff.
PROFESSIONAL TRAINING
IOSH Safety Course
2016
Safety Course
2015
Health & Safety Environment Engr=
2013
MS Office
2005
Paint Inspection
1999
ISO 9000 Course of Awareness
1999
Internal Auditor Programmed
1999
OSHA 10 HR
Construction Safety Course
OSHA 30HR
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