Quality & Continuous Improvement Industrial Engineer
Resume:
IVAN ARAIZA SANCHEZ
Email: **************@*******.***
SUMMARY AND PROFILE
Industrial Engineer experienced in Continuous Improvement, Manufacturing Engineering, Quality Engineering, Operations supervision, Logistics, and New product introduction/Project Management.
PROFESSIONAL EXPERIENCE
Edelbrock Group San Jacinto CA.
Quality Engineer
Apr 2023 – Actual 3 year and 2 months
Achieved ISO 9001:2015 successful support for surveillance, and re-certification audits. Achieved successful support for the implementation of Quality systems database QT9, including documentation and CAPA. Successful support of Layered process audits to support QMS improvements. Supported creation and modification of standard operations procedures, work instructions and forms. Coordinated corrective actions derived from customer complaints, distributors and distribution centers inspections, Operations Excellence department,
Mfg. Engineering, production. Supported proper use of criteria during MRB. Responsible for data analysis for the operations team. Achieved QMS successful surveillance and re-certification support as well as internal auditor. Reduction of customer complaints and scrap. Leveraged AI-assisted automation to analyze and extract inspection data from large Excel-based quality records, significantly reducing manual data collection time. Developed AI-assisted workflows to retrieve, filter, and consolidate dimensional inspection data across hundreds of manufacturing inspection sheets for trend analysis and reporting.
Fender Musical Instruments Co. US. Corona CA. Musical Instruments
Quality Supervisor/ Quality Engineer
Aug 2016 – March 2023 6 years and 8 months
Achieved 85% Rolled out throughput yield, from 10 areas combined. Achieved implementation of process audits to support improvements Supported new and senior Mfg. Engineers, to meet and exceed the goals and document improvements. Coordinated corrective actions derived from customer complaints, distributors and distribution centers inspections, continuous improvement department, manufacturing engineering, production, marketing, new product introduction department, maintenance, metal shop, and suppliers. Supervised, developed productivity and proper use of criteria during MRB by five inspectors/auditors Responsible for reports to management Achieved ASQ training and certification for supervised inspectors, and for me Six Sigma Green belt Certification to reduce defects.
NKG CalComp/Select Staffing San Diego CA Electronics Manufacturing Services.
Manufacturing Technician
March 2016-July 2016
Law enforcement, Aerospace, instrumentation, and medical devices, PCBA Electronic solder, assembly and test
Argen San Diego CA. Selective Metal laser sintering.
Manufacturing Technician
May 2016-July 2016 Dental Metal finish
Baja Solstice Mexico High volume compression molding, fluorescent lighting connectors and plates, medical sub-assemblies
Process Engineer/ Quality supervisor/ Quality engineer.
Jul 2013 – Dec 2015, 2 years 6 months
Kaizen coordination resulting in 50% space savings, standard work, safety and visual factory, manual tooling, machines maintenance coordination Accelerated delivery by 100% using one piece flow for 3 product lines, including medical sub-assemblies Implemented part of the Quality system, coordinated new processes and projects of stamped metal parts, and 99% yield improvements Supported quoting process and production. Coordinated the Documentation, purchasing, and technical support Supervised and developed 2 Jr. Electromechanical Mfg. Engineers, and 6 Quality inspectors. Change agent role for improvements, and engagement.
Tensho Mexico
TV bezel Injection molding Quality Supervisor/Eng
Mar 2013-April 2013 2 Months
BII Mexico
Sheet metal processes. Quality Supervisor/Eng. AS9100
Oct 2012-Jan 2013 4 Months
ARRK Mexico
Fast prototyping Project Engineer/Quality Supervisor
Oct 2012-Oct 2012 1 Month
AM-PM Logistics
Delivery specialist
Jul 2012-Aug 2012 1 Month
Manitowoc
Ice Machines Quality and Mfg. Engineering Supervisor
Apr 2012-Jun 2012 3 Months
Invercap
Pension Agent
Feb 2012-Apr 2012 3 Months
Border Assembly Ida Tech Mexico Fuel Cell Uninterruptible power supplies for communications.
Quality Engineer /Quality Manager
Apr 2008 – Aug 2011, 3 years 4 months
Supported Quality control management, test, supplier quality, product traceability, ISO 9001:2000 certification, CAPA, field service, NPI, Health Environmental and Safety, plant training. Supervised 13 Inspectors/Testers, 2 repair Technicians, 2 Jr Eng., 1 Supplier Engineer. Supported trouble shooting and assembly for PCBA, sensors, harnesses, Methanol, H2 gas, Steel tubing plumbing 6000-parts.
EOS Mexico/Lockheed Martin Co. STS Military Aerospace test and simulation equipment
Manufacturing Engineer
Feb 2005 – Apr 2008, 3 years 2 months
Achieved successful introduction of 1000 assemblies and improved 1000 more Polyurethane injection molding improvement, complex data cables, box build (Interface test assemblies and test cables), military training equipment fabric sewing process, pcba. Reduced wait waste by plant layout redesign, green belt certification, savings $120K, 15k sq. ft. kanban cell implementation, contribution to AS9100 internal audits, and certification.
Samsung TV Mexico
Supplier Quality Engineer
Oct 2004-Feb 2005 5 Months
Source Corp
Data processing Tech
Sep 2004 Oct 2004. 2 Months
Forte Packaging Mexico
Production Supervisor
Ago 2004-Sep 2004 2 Months
Phillips Lighting Mexico
Production Supervisor
Apr 2004-Jul 2004 4 Months
Storm Cables Mexico
Quality Engineer
Feb 2004-Apr 2004 3 Months
Honeymex/EFTC/Suntron Mexico Honeywell aerospace pcba and subassemblies
Manufacturing Engineer/ Lean Leader / Quality Engineer
Ago 2001-Jan 2003 2 years 6 months
Achieved successful introduction of 300 manual pcba, improved conformal coating process, introduction of 1000 cable assemblies for Applied Materials Microelectronics Lean savings $400K in 2 years 50% total implementation, contributed to TS16949, AS9100 certification.
Micro Electra Mexico Tektronix Oscilloscope Cables, and automotive retail IT cable and adapters
Manufacturing and Quality Engineer/Production Supervisor
Jan 2000-Jul 2001 1 year 6 months
Achieved startup operation of 30 associates, hired, trained, facilities, supervision, material control, and Quality, 4 sigma level yields.
Deltec/British Tire and Rubber & Siebe/Invensys Mex, Brazil, US Uninterruptible power supplies
Manufacturing Engineer/Project Sr. Engineer
Sep 1996-Jan 2000 3 years 4 months
Achieved lean transformation of all areas of 2 plants, cables, weld varnished transformers, PTH PCBA, DC Power Supplies with SMT, complex cabled box build, supported growth from 600 to 1200 employees in 3 years. Supported the plant lean program with internal corporate and external consultants WCI Managed product re-design and transfer project from San Diego R&D to EMS SCI Brazil Achieved kaizen training and coordination at Brazil, Mexico, US, World lean yearly summit.
SMK Mexico
TV Remote controls. Production Manager / Mfg. Eng
Jan 2006 Sep 2006. 9 months
Power Convertibles Agua Prieta Son./Tucson AZ. Ericsson Cellular Phone chargers, DC to DC converters.
Process Engineer/ Engineering manager
Dec 1995-Jul 1996 7 months
Achieved transformation from departmentalization to continuous flow that enabled 200% production, SMT/Assy. Supported high volume SMT capability US plant.
Volex Tijuana BC. Medical cable assemblies, Round to Flat cable, Worldwide Power cords.
Sr. Manufacturing Engineer
Jan 1993-Nov 1994 1 year 11 months
Achieved transfer from China and US to Mexico, supported ISO9000 and safety agency quality system certifications, facilities and equipment maintenance, manufacturing engineering supervision, installation of 20 injection molding machines, conveyor lines, high volume medical cables, plant coordinator for corporate productivity re-design (IMPAC), new building facilities and production lines design and implementation.
SAFT/Alsthom Rechargeable batteries
R&D Eng Prototypes supervisor
Nov 1992-Mar 1993 4 Months
Honeymex Tijuana BC. Honeywell aerospace pcba and subassemblies
Documentation Supervisor / Jr. Manufacturing Engineer
Jul 1990-Nov 1992 2 years 6 months
Achieved JIT / DFT implementation, 5000 CAD work instructions for aerospace, military, harnesses, training, developed, and supervised team of 3 drafters
Micro Electra
SGS Thomson Microelectronics QC Inspector/Mfg. Eng. Tech
Jan1990-Jul1990 7 months
INEA School and Factory location
Junior High Adult teacher
Jan1987- Nov 1989
Mabamex
Mattel Toys Materials Receiving Lead Supervised 2
Jul 1986-Jan 1987.7 Months
Chevrolet dealer Mexico
Automotive Tech
Sep 1985-Jul 1986 1 year
Cal Pacifico
Infomag Hard drive magnetic heads. Production inspector
Ago1984- Ago1985 1 Year
EDUCATION AND OTHERS
Instituto Tecnologico de Tijuana 1986-1991
Bachelor of Science Industrial and Electronics Engineer
Augment MBA May Thru November 2023
JIT/Demand Flow Technology John Constanza/Honeywell Aerospace Phoenix AZ. 1992
ISO 9002:1987 Quality system Volex Dartmouth, MA 1993
ISO 9001:1994 Quality system Volex Tijuana 1994
FDA Medical Device Supplier audits Nellcor Tijuana 1994
Productivity management systems IMPAC Consultants/Volex Tijuana 1994
SMT and PTH Soldering techniques Ericsson Cellular and Radio, Lynchburg VA 1995
Project Management, British Tire and Rubber/Invensys, San Diego CA. 1997
Rabbitt Chase Lean technique British tire and Rubber/Invensys Tijuana 1998
Lean Enterprise SIEBE/Invensys Caxias does Sul Brazil 1999
Gung Ho Management Ken Blanchard, Portland OR 2000
ISO9001:2000/AS9100 Quality systems Suntron Tijuana Mexico 2002
Lean 101 Phoenix Arizona State University 2002
Rabbit Chase Lean technique, Sony Mexicali Mexico 2002
CQE training ASQ Tijuana 2003
AS9100 Internal auditor Lockheed Martin Tijuana Mexico 2005
ISO 9001:2000 Quality system Ida Tech Bend Oregon 2008
Six sigma Black Belt training 100hrs Academia six sigma 2008
ISO 9001:2008 Internal auditor Ida Tech Tijuana 2010
TIG/MIG Welding inspection Ida Tech Tijuana 2011
Six sigma Black Belt Aveta training online 2011
ISO 19011:2011 Internal Audits CAST/Calidad Corporative Tijuana Mexico 2012
TS16949:2009 internal auditor Katolec/Calidad Corporative Tijuana Mexico 2012
Injection molding inspection Rosarito Mexico 2013
Medical devices assembly training Irvine CA. 2014
Quoting process Rosarito Mexico 2015
ASQ Certification Six Sigma Green Belt San Diego CA. 2016
LSSI Certification Lean Sigma Green Belt Process Characterization Corona CA. 2017
Management Skill Team building skills Master class Udemy 2020
Performance Improvement Projects for Management Consultants Udemy December 2022
Presenting with purpose and Blanchard Situational Leadership II March 2023
Languages: English as a second language, Native Spanish, Business Portuguese.
Certifications:
Certified Production and Inventory Management CPIM APICS 1999 to 2004
Certified Solder Operator J-STD-001 Solder op.2003 to 2004
Lockheed Martin LM21 Certified Green Belt 2006, 2007, 2008
ASQ Certified Six Sigma Green Belts Feb 2017.
LSSI Certified Lean Sigma Green Belt Process Characterization Corona CA. Sep 2017, 2018, 2019
ISO 9001:2015 Plexus Internal Auditor Online March 2024
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