Robotics & Automation Graduate - ABB Intern

Heman Rao

Robotic engineering graduate

********@*****.*** +601******** Malaysia www.linkedin.com/in/heman-rao-2b515b284 https://github.com/Jackson2403

Summary

Robotics and Automation engineering graduate with hands-on experience as a robotics and software intern at ABB, where I built and programmed multi-arm industrial robots using RAPID and ABB RobotStudio. I develop full-stack web applications (HTML, CSS, TypeScript) and backend services (Go, Python), and write automation scripts in PowerShell, Batchfile, and VBScript to streamline workflows and improve system reliability. I focus on clean, efficient code that delivers measurable performance gains — from optimizing robotic cycle times to building real-time analytics dashboards.

Work Experience

Intern — ABB July 2025 – October 2025

1.Programmed and commissioned RAPID logic for IRB industrial robots performing pick-and-place, assembly, and inspection tasks, coordinating multi-arm operation via MultiMove and I/O signal handoffs.

2.Built a web-based analytics dashboard (HTML5, JavaScript, Chart.js) to visualize real-time production KPIs, including cycle progress and station-level efficiency, giving the team faster visibility into line performance.

3.Diagnosed and resolved collision and timing faults in a multi-robot RobotStudio simulation, contributing to 100+ consecutive collision-free assembly cycles. 4.Implemented automated Excel-based data logging for cycle performance, reducing manual tracking effort and improving the accuracy of production reports. 5.Wrote PowerShell and Batchfile automation scripts to streamline repetitive engineering workflows, cutting manual setup time.

Education

Multimedia University — Degree in Robotics and Automation · Engineering June 2022 – June 2026 Projects

Multi-Arm Robotic Assembly Simulation & Real-Time Performance Dashboard in ABB RobotStudio — RAPID

Developed a high-fidelity digital twin of a four-arm robotic car assembly line in ABB RobotStudio as part of my Final Year Project in Robotics and Automation.The system features four IRB robots performing sequential tasks

(pick-and-place, assembly, inspection, and packaging) on six automotive components using coordinated I/O signal handoffs, MultiMove functionality, Smart Components, and conveyor tracking for collision-free operation.

1.Achieved 100% collision-free performance across 100 full assembly cycles. 2.Optimized average cycle time to 80–85 seconds with 100% plant efficiency. 3.Built a custom web-based analytics dashboard (HTML5, JavaScript, Chart.js) displaying real-time KPIs including cycle progress, Section L/R efficiency, active tools, and power consumption trends.

4.Implemented manual and automatic Excel data logging (every 5 cycles) for performance tracking and analysis.

5.Designed the simulation as a scalable Industry 5.0 digital twin with potential for 15-50% power reduction and significant labor cost savings. AI-Debate-Arena — Python

GUI app where two AI debaters argue for and against a statement until they reach a consensus — the Ultimate Truth.

1.Two AI debaters — Pro and Con, arguing independently and adaptively. 2.13 AI providers — OpenAI, Anthropic, Google Gemini, Ollama (local), Ollama Cloud, Groq, DeepSeek, OpenRouter, Together AI, Mistral AI, xAI (Grok), Cohere, and Perplexity. 3.Independent provider selection — each debater can use a different provider and model. 4.Fallback AI — optional fallback provider per debater if the primary fails. 5.Internet search — debaters can search Wikipedia and DuckDuckGo for real evidence. 6.Confidence tracking — each AI rates its confidence; the debate ends when one concedes. 7.Termination logic — auto-concede at low confidence, repetition detection, convergence detection, and a round cap.

8.Export — save the full debate transcript to a .txt file. envseal — Go, Powershell

Securely manage and sync .env files across a team without cloud storage: X25519 + AES-256-GCM encryption, audit, and P2P transport.

1.Audit — envseal check reports missing, unexpected, and dangerously-committed variables at a glance.

2.Hybrid crypto — AES-256-GCM payload wrapped in X25519 ECDH keys (forward secrecy, per-recipient encryption).

3.Zero cloud — bundles are plain files you send out-of-band (AirDrop, USB, encrypted chat, shared drive).

4.Per-member keys — every developer has their own key; a departing member can be rotated out.

5.Scaffold — auto-generate .env.example from env vars referenced in Go, Node, Python, Ruby, Rust, and shell code.

6.Single static binary — cross-compiled for Linux, macOS, and Windows. glitch-hiker — TypeScript

GLITCH-HIKER — a roguelite auto-runner where the game is intentionally broken; hack its live memory with an in-game hex editor to survive.

1.Glitch-art auto-runner with a simulated in-memory debugging console. A meta-narrative game in the spirit of Pony Island / Inscryption: the game "fights back" across runs, comments on your edits, and eventually learns your hacking habits. Skills

HTML, CSS, TypeScript, Go, Python, PowerShell, Batchfile, VBScript, RAPID Certifications

OmniCore™ C-line Controllers — ABB

RobotStudio - Author components in RSXML — ABB

Digital Essentials – Module 3: Cyber Security — ABB Digital Essentials – Module 2: Cloud, SaaS and eCommerce — ABB Digital Essentials – Module 1: Digital terminology and contract models — ABB Advant MOD300 Evolution training — ABB

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