Low-Voltage Induction Motors Product Development
Resume:
Mayur Prakash Mahajan
EXPERIENCE
Manager- Product Development
Siemens Ltd. (Motor factory) 10/2023 - Present Kalwa,Maharashtra Working in Research & Development of Low voltage induction motors. Interface with Business Development, Sales, Manufacturing, Strategic Purchase, Order Management, Packing & Dispatch, Testing departments as necessary to clear Technical offers, to complete Order Bookings, New Product Development, Changes, specifications & drawings. Responsible for Customers/sales/service - Mechanical enquiries of LV motors. Responsible for Final Release of Mechanical Bill of material for manufacturing. Support the plant to build the motors as per customer requirement. Provide solutions to Retrofit Motors. Project name Description
Retrofit motor offered to Dubai- Dry
dock (UAE)
This included my site visit to Dubai-
Drydock, where I addressed the
customer's request for a retrofit solution
for their outdated DC winch trolley
motor. Given that the entire setup was
three to four decades old, we undertook
reverse engineering to ensure the new
motors matched the existing
dimensions. Despite the non standard
nature of the task, we delivered a
complete solution within the designated
time frame. This visit proved
instrumental in securing a direct order
for eight units, amounting to a total
value of 11 million rupees.
New Product Development and
Implementation for higher efficiency
motors
To match our existing Global portfolio &
Indian market competition, we
developed higher efficiency motors. This
includes product & system development.
I was a part of team to finalize
mechanical features & appearance of
motors. Also, I handled SAP
implementation & configuration
development of features to process the
MTO,ETO Boms. This was a cross
functional job which required close co-
ordination. We successfully launched
this product in the Indian Market.
Retrofit orders to match existing
motor's binding fixing dimensions for
customers (M/s Thermax, M/s SAIL, M/s
ISGEC, M/s Ramco cement, M/s Udaipur
cement, M/s JSW, M/s Tata steel, etc)
As a Mechanical enquiry contact, I
always show more interest to convert
retrofit orders in the company's scope.
Because such order conversion brings
confidence between customer & M/s
Siemens. These retrofit motors were
offered in an optimized way which will
serve the purpose of customer & help
M/s Siemens Ltd to build a trustworthy
business. These retrofit motors were
offered by visiting customer sites,
understanding the requirement of the
customer itself over a team's call, sales
or service engineer's report. Retrofit
motors are modified as per customer
*****.********@*****.***
https://in.linkedin.com/in/
mayur-mahajan-8b891710a
SKILLS
Business Development
Retrofit
Supply Chain
BOM preparation
TeamCenter
Reverse Engineering
ERP
SAP
Lean Six Sigma
MOST
PLM
Autocad
Advance Excel
Low voltage motors
Induction motors
EDUCATION
Master of technology,
Engineering Management
Manipal Institute of Technology
2015 - 2017
Bachelor of Engineering,
Mechanical Engineering
Yadavrao Tasgaonkar Institute of
Engg. & Technology
2010 - 2014
ACHIEVEMENT
Received Best Team player
Award in Q1-2025
Received Exceptional
Individual Contributor Award in
Q4-2024.
Received Best Team player
award in Q2 & Q3 consecutively in
2023.
Published Research paper in
Elsevier Science Direct with title
“Implementation of Lean
techniques for Sustainable
workflow process in Indian motor
manufacturing unit”. (2019)
requirement or additional components
were developed with help of teamwork,
which requires collaboration with
drafting team, Business development
team, purchase team & final delivery
communication to manufacturing team
to build non-standard motors.
Mechanical Developer
Siemens Ltd. (Motor factory) 05/2019 - 10/2023 Kalwa, Maharashtra Worked in Research & Development of Low voltage induction motors. Preparation of Mechanical Bill of material & update the same in SAP. Translate Customer requirements into Motor design parameters.
Release ECN (Engineering Change Notice) as per Design & Manufacturing requirement. Ownership of General Arrangement Drawing activity for New Model Releases. Maintain & update revision of Mechanical drawings in a structured way. Project name Description
Tandem forced cool Motors were
designed to fulfill customer's
nonstandard requirement.
The application required two motor's
torque jointly for their application. In a
forced cool motor, we typically position
the blower motor (used to rotate Fan) at
Non-drive end with the same axis of the
Main motor's shaft so that air will flow
from the motor's fins. To fulfill the
customer's tandem requirement, we
provided double shaft extension to the
motor & designed the new position of
blower at the top of the motor at Non-
drive end. So that air will flow vertically
downward & curved surface will turn the
direction of airflow in horizontally to
flow it from the motor's fins. This
successful change in design fulfilled the
purpose of cooling the motor & double
shaft extension fulfilled the customer
requirement to couple two motors one
after another to use the torque jointly.
Industrial Engineer
Siemens Ltd. (Motor factory) 12/2017 - 03/2019 Kalwa, Maharashtra Worked in the Process Planning department in coordination with the Motor Assembly, Paint shop & Motor testing department. Planning and execution of various processes on the shop floor. Preparation Layout, Work instruction, SOP
(Standard Operating Procedure). Application of work measurement tool i.e. MOST. Identification & solution for unsafe activities & conditions. Continuous improvements to achieve optimality in production.
Trainee
Siemens Ltd. (Motor factory) 06/2016 - 04/2017 Kalwa, Maharashtra Assist Process Planning, Operation excellence & warehouse department. Monitor process, materials or surroundings (shop floor). Update & use relevant knowledge for production & processing.
Received nomination for
national “New and renewable
young scientist award 2014-15
from Government of India.
STRENGTHS
Strong team player with high
level of integrity and energy.
Hardworking & always keen to
learn new things.
Creative thinker
Project name Description
Implementation of Lean techniques for
improving workflow process in Indian
Motor manufacturing unit
The project improved the prevalent
method of raw material handling within
factories by reducing process time,
movement, and solid wastes and
improved the ergonomic scale for
worker's safety with help of the lean six
sigma, DMAIC and Rapid upper limb
assessment tool.
Trainee Engineer
Esteem Power Equipment (I) Pvt. Ltd. 06/2014 - 06/2015
Pune,Maharashtra
Coordination with supervisors, peers or subordinates. Assist draftsman in developing the structural design of products. Study industrial processes, organizing planning & prioritizing work & Data mining.
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