EV Battery Pack Design & Motor Integration

SHUBHAM BHAGWANRAO SHINDE

Gurudwara Chowk, Akurdi,Pune

930-***-**** *****************@*****.***

OBJECTIVE

Mechanical Design Engineer with 2+ years of experience in EV battery pack design, specializing in sheet metal structures, thermal management, and GD&T. Experienced in developing LFP battery enclosures, tolerance stack-up analysis, and cross-functional collaboration. Seeking to contribute to advanced eMobility solutions. EXPERIENCE

Battrixx

CAD engineer in R&D

1. Developed 3D models and detailed engineering drawings for battery systems (e.g., modules, packs, enclosures) using SolidWorks.

2. Collaborated with cross-functional teams (R&D, Electrical, Manufacturing) to design and optimize battery components for performance, safety, and cost.

3. Created and managed Bill of Materials (BOM) for custom battery solutions, ensuring compliance with industry standards.

4. Responsible for mechanical design of battery housings, thermal management systems, and structural components (e.g., sheet metal, plastics, composites). 5. Generated fabrication-ready drawings with GD&T (Geometric Dimensioning & Tolerancing) for battery enclosures and mounting fixtures.

12/03/2023 - 23/04/2024

TKE

Design Engineer

1.Developed drawings for manufacturing product using SolidWorks. 2.Created bill of material for non standard jobs using tool. 3.Responsible to generate sheet metal detail drawing for fabrication with specific tolerance. 4.Ensured customer’s requirement are met in sheet metal design specification and provided technical expertise. 02/05/2024 - 17-05-2025

Ferrstron Powertrains Pvt ltd

Senior Battery Design Engineer

1.Designed and developed EV battery pack enclosures for LFP-based systems, ensuring structural integrity, IP-rated sealing, and vehicle integration compatibility.

2. Performed tolerance stack-up analysis and applied GD&T principles to ensure manufacturability and proper assembly fitment.

3.Developed thermal management solutions (air/liquid cooling) to maintain optimal battery performance and reduce temperature variation.

4.Ensured high-voltage (HV) safety compliance by maintaining proper clearance and creepage distances as per EV standards. 5.Selected materials (aluminum, steel, composites) based on strength, weight, cost, and thermal requirements. 6.Collaborated with suppliers and manufacturing teams for design for manufacturability (DFM), fabrication feasibility, and cost optimization.

7.Supported prototype builds, validation testing, and design iterations based on test results. 29-05-2025 - present

EDUCATION

SKILLS

Solidworks

Autocad

Engineering drawing

Ms excel

BOM

Sheet Metal

Dfmea

Catia

Motorcad

Battery Integration

LANGUAGE

English

Marathi

Hindi

HOBBIES

8.Integrated battery pack design with vehicle chassis, ensuring load balance and packaging efficiency. 9.Coordinated with electrical team for wiring harness routing and battery system integration. 10.Conducted DFMEA reviews to identify potential failure modes and improve design robustness.

VIT BHOPAL

Btech mechanical engineering

7.13

2023

RAJYA NARAYANLAL LAHOTI,LATUR

12 th

69%

2019

KENDRIYA VIDYALAYA STC BSF CHAKUR

10 th

8 cgpa

2017

Playing cricket

Listening bass boosted songs

Watching movies of Indian warriors

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