Lean Six Sigma Industrial Engineering Process Specialist

MRUNAL MANISH MOHATKAR

480-***-**** • ********@***.*** • linkedin.com/in/mrunal12/ • Tempe, AZ 85281 Education:

MS in Industrial Engineering, Arizona State University, Tempe, AZ Aug 2023 - May 2025 B.E in Industrial Engineering, Ramdeobaba University, India Jul 2019 - May 2023 Skills:

Languages: Python, MATLAB, R.

Data Analysis: JMP, Excel, ERP systems, Minitab, Simul8, Power BI, SQL, Tableau, SAP. Design/simulation tools: SolidWorks, Catia V5, Ansys workbench, CFD, AutoCAD, Nastran, Patran. Methodologies: 5S, JIT, Kanban, CIM, 3D Printing, SPC, Process Capability Analysis, Time & Motion Study, DMAIC, FMEA, Fishbone Diagram, 8D, Workplace Ergonomics, Geometric Dimensioning & Tolerance. Certifications: Lean Six Sigma Green Belt, Project Management Fundamentals, R Programming, ISO 9001:2015. Work Experience:

Process Technician I Crown Equipment Corporation, United States Dec 2025 - Present

• Maintained standardized work procedures for the shop service area in the distribution center using lean manufacturing principles, resulting in a 35% reduction in lead time and improved operational efficiency

• Conducted 10+ time studies on stock picker operations utilizing industrial engineering methods to identify bottlenecks, analyze workflow patterns, and recommend process improvements that enhanced productivity

• Executed weekly 5S audits across the office and maintenance areas that increased compliance and operational cleanliness

• Designed and 3D printed custom tool inserts in NX Siemens CAD software by collaborating with field technicians to understand ergonomic requirements and workflow needs.

• Implemented Golden Zone strategies for fast-moving inventory in SAP EWM, optimizing warehouse operations and handling diverse day-to-day floor operation scenarios.

• Optimized toolbox solutions that improved tool accessibility by 40% and reduced retrieval time. Process Improvement Specialist Dobson High School, United States Jun 2025 – Sept 2025

• Conducted value stream mapping across 3 segments, identified 20+ inefficiencies, projected $50K+ annual revenue increase.

• Designed 4-tier sponsorship framework ($1K-$10K) with ROI tracking and performance metrics.

• Created automated KPI dashboards with real-time tracking and implemented a resource allocation strategy. Manufacturing Engineering Intern Raymond Limited, India Jun 2022 - Jun 2023

• Identified defects in finished fabrics by performing FMEA analysis with RPN greater than 100.

• Improved product yield by 32% through implementing SPC (control charts) across manufacturing processes.

• Enhanced fiber orientation by 20% by designing/analyzing shaft and roller assemblies in SolidWorks, Ansys, FEA, and CFD.

• Accomplished a 50% reduction in labor cost and improved energy management by using PLC (Allen-Bradley) to automate the dyeing machine, connecting to a boiler.

• Implemented procurement and EPM SAP ERP Modules to optimize inventory and manage the sales order cycle. Continuous Process Improvement Intern Vaibhav Plasto Inc, India Nov 2021 - Feb 2022

• Monitored packaging ingredients according to ISO 9001-2015, 22000-2018, and BRCGS requirements to ensure food safety and quality.

• Increased production rate by 46% by developing BOMs for packaging materials and reducing the number of lithographed packages using ABC analysis and lean methodology (JIT).

• Modified assembly conveyor belt (3D model) in SolidWorks using DFMA principles and CAM modeling, resulting in implementation of PLC (Allen-Bradley), weight reduction (15%), and reduction in assembly labor time (68%).

• Minimized unexpected breakdowns by 75%, documenting and routing machinery processes every 40 days to track system health.

• Elevated production efficiency by 15%, conducting 50+ time studies using MODAPTS, MOST, MTM, and stopwatch methods to analyze 4 inefficiencies.

Key Accomplishments: Chairman of Indian Institute of Industrial Engineering (IIIE) Mar 2020 – May 2023

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