Senior Mechanical Superintendent
Resume:
ASJAD IRFAN
Senior Mechanical Engineer
Saudi Arabia +966-********* **********@*****.***
LinkedIn: linkedin.com/in/asjad-irfan-64885618
PROFESSIONAL SUMMARY
Senior Mechanical Engineer with 18+ years of experience in Oil & Gas, petrochemical, manufacturing, and EPC environments. Specialized in maintenance & reliability engineering, static and rotating equipment, CAPEX/MOC projects, SAP PM systems, commissioning, and ATEX-compliant operations. Proven track record of improving plant availability, reducing downtime, optimizing maintenance cost, and leading multidisciplinary teams. Strong expertise in asset reliability, root cause analysis, and project execution from design to startup.
CORE COMPETENCIES
Maintenance & Reliability: Preventive/Corrective Maintenance, RCA, FMEA, Asset Strategy, SAP PM
Equipment: Pumps, Compressors, Tanks, Heat Exchangers, Vessels, Utilities, HVAC, Firewater Systems
Projects & EPC: CAPEX/OPEX, MOC, Estimation, Commissioning, Shutdowns, Contractor Management
Engineering Tools: P&IDs, Isometrics, AutoCAD, Primavera P6, MS Project
Safety & Compliance: ATEX, LOTO, JSA, GMP, ISO 9001/14001, EHS Standards
Leadership: Team Management, Budget Control, Continuous Improvement, Lean & 5S
PROFESSIONAL EXPERIENCE
Senior Mechanical Engineer
SABIC Technology Center – Jubail, Saudi Arabia 2023 – Present
Lead end-to-end MOC and CAPEX projects from design review to commissioning and handover
Review P&IDs, isometrics, and engineering documents as per company standards
Conduct Root Cause Analysis for critical equipment failures and implement corrective actions
Develop maintenance procedures, JSAs, and reliability strategies
Coordinate with operations, contractors, and vendors to ensure safe project execution
Improve plant reliability and reduce unplanned shutdowns through preventive programs
Maintenance & Projects Section Head
Sigma Paints (PPG) – Dammam, Saudi Arabia 2018 – 2022
Managed complete plant maintenance and engineering projects for production and utilities
Led team of engineers and technicians to deliver preventive and breakdown maintenance
Implemented SAP PM maintenance system, improving asset reliability and reducing downtime
Executed troubleshooting for rotating equipment, PLC systems, and automation controls
Directed RCA initiatives using 5-Why and Fishbone analysis
Managed contractors, installations, fabrication, and construction activities
Controlled CAPEX/OPEX budgets and ensured on-time, cost-effective project delivery
Ensured compliance with ATEX, LOTO, confined space, and EHS regulations
Key Achievements:
Reduced breakdowns through structured preventive maintenance program
Improved equipment availability and production efficiency
Mechanical Engineer (EPC Projects)
Asharq Al-Baeid Construction – Saudi Arabia 2011 – 2018
Executed mechanical EPC projects from proposal to commissioning
Supervised installation of piping, tanks, pumps, compressors, HVAC, and utility systems
Prepared BOQs, RFQs, technical submittals, and progress reports
Coordinated with civil, electrical, and PLC/DCS teams for integrated project delivery
Managed subcontractors and vendors to control cost and schedule
Supported utility connections and regulatory approvals
Delivered 20+ industrial projects including chemical plants, factories, warehouses, and utility facilities.
Production Engineer
Pak Electron Ltd. (Appliances Manufacturing) – Lahore, Pakistan 2008 – 2011
Managed refrigerator assembly line with workforce of 140+ personnel
Achieved daily and monthly production targets through process optimization
Conducted time studies and removed bottlenecks to improve throughput
Implemented Lean, 5S, and GMP practices
Developed SOPs, BOMs, and quality procedures
Supported commissioning of new assembly plant
Technical & Production Manager
Coral Sweets – Lahore, Pakistan 2007 – 2008
Managed maintenance of 100+ rotating and static equipment
Developed preventive maintenance schedules and QA/QC systems
Supervised installation and commissioning of new machinery and utilities
Led vendor management, RFQs, and technical evaluations
Improved production efficiency and reduced downtime
Mechanical Engineer (R&D / Production Support)
WAVES_ Cool Industries – Lahore, Pakistan 2004 – 2007
Designed and upgraded refrigerator and air-conditioner components
Used AutoCAD and SolidWorks for prototype development
Supervised plant erection, piping, and safety systems installation
Supported production planning and process optimization
EDUCATION
Bachelor of Technology (Mechanical Production Engineering)
PROFESSIONAL CERTIFICATIONS & TRAINING
JSA Leaders Qualification Program
SOP Writing & Documentation
Primavera P6 Project Management
Project Planning & Control
ISO 14001 & OHSAS 18001
AutoCAD Professional
PROFESSIONAL MEMBERSHIP
Saudi Engineering Council
REFERENCES
Available on request
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